ThoroughClean D10M-36H Operator'S Manual Download Page 4

 

 

For units fitted with control boxes with indicator lights: The RED light is an engine fault 
indicator light – check engine oil (low pressure) and check that engine isolator switch is not 
engaged.

 

 

The ORANGE light is a water fault indicator light: Check water level or water supply when 
lit.

 

 

 

 

 

REMEMBER: Check Oil Levels DAILY!

 

 

 

NOTE: 

 

During the first 10 to 12 hours of operation, manufacturing debris like SWARF / 
LOCTITE may come through the machine and cause blockages of the high pressure jet. 
Switch the machine off, trigger the gun to release stored pressure, remove nozzle and 
clean if this occurs. 

 

Do not crank the engine excessively – no more than 10 – 20 seconds at a time. Allow 2 
minutes for starter motor to cool down. 

 

Engine REVS is locked!

 Do not unlock or change as this will void your warranty. 

Engine revs has been set so engine is running at peak engine torque curve at 
comfortable revs – set to the power requirement for the pump, pressure and flow.  

DO NOT ALTER!

 

 

OPERATING/CLEANING TIPS: 

 

1.  Using a Fan Jet, first blast off heavy soil or dirt build-up. The unit comes standard with a 15 

degree nozzle correctly sized for the pressure and flow for your machine. Always use the 
same size nozzle (NEW) to test the machine for performance 

2.  Apply detergent to partially cleaned surface using low pressure. (Apply detergent by 

spraying from bottom up to avoid streaking - using a dual-lance and detergent assembly.) 
Allow to soak for a few minutes. 

3.  Blast off dirt using high pressure and a 'bottom - up' approach. 
4.  Lastly, rinse off thoroughly with 'top down' approach. 

 

SHUTTING DOWN: 

 

IMPORTANT 

– ALWAYS turn boiler off first (by turning the Boiler ON/OFF switch to the ‘OFF’ 

position) and run cold water through the system by blasting with cold water for 3 – 5 minutes before 
shutting down! 
 

 

Turn the ON/OFF switch to OFF 

 

Turn off water supply  and disconnect from water supply (Portable skid units only) 

 

Squeeze gun several times to release any stored pressure 

 

Lay out high pressure hose straight and then reel back up onto reel (if fitted with reel) 

 

Lock reel into place using the barrel bolt (only on Trailers and Skid-mount units) 

 

REGULAR CHECKS: 

 

 

Check all oil levels : 

o

  KOHLER engine oil level – check dip-stick. Use manufacturer’s recommendations. 

o

  Gearbox oil level (sight glass should be half) SAE80W90 Gearbox oil. 

o

  Pump oil level (sight glass should be half full) SAE 15W40 / SAE 10W/40 SAE 30 

 

Water Supply

 - Low water supply can cause cavitation and/or pump running dry casing 

expensive pump failure. Always check to ensure supply is:

 

o

  Uninterrupted 

o

  Pressure is good (10 PSI / 30 LPM) 

o

  There are no kinks in supply hose 

o

  Fittings are in good condition and not leaking 

 

Worn Jets

 -System will function okay, but with oversized, worn jets, the pressure will be 

much lower and cleaning ability reduced. Always use new jets to check operation efficiency 

Summary of Contents for D10M-36H

Page 1: ...ical data Specifications 3 Installation Start up 4 Operating Tips Shutting down Regular Checks 6 7 Maintenance Schedule 8 9 Trouble Shooting Guide 10 What can cause expensive damage to your machine 11...

Page 2: ...R NPM1525R NPM1525R NPM1525R Old HAWK pump model HC456 HC456 HC456 HC456 Max Pressure Flow 3625 psi 15 lpm 3625 psi 15 lpm 3625 psi 15 lpm 3625 psi 15 lpm Set up de rated pressure flow 3000 psi 15 lpm...

Page 3: ...l not more If oil need to be topped up use SAE10W40 or SAE 15W40 or SAE30 and top up at the Slave Oil Tank if fitted otherwise on the pump itself Ensure water supply tap on portable machines or tank b...

Page 4: ...gent by spraying from bottom up to avoid streaking using a dual lance and detergent assembly Allow to soak for a few minutes 3 Blast off dirt using high pressure and a bottom up approach 4 Lastly rins...

Page 5: ...n to prevent damage o Automatic dumping of hot water when water temp rises above 63 deg C Worn By Pass Valves Soft Acting By Pass valves should NOT store high pressure water in hose down stream betwee...

Page 6: ...and Refurbish pump Replace Plunger Rod Oil Seals 3 pump Replace Brass Valves 6 pump Replace various seals 3 pump Replace Ceramic Piston Plungers if cracked or worn 3 pump Only if required 11 Check By...

Page 7: ...time to replace the seals on the pump using a Seal Kit At the same time also replace the seals on the By Pass Valve using a By Pass kit or if economically viable replace by pass valve By Pass Valves w...

Page 8: ...ocked Cavitation or air in the system Check suction hose Increase diameter size for bigger supply Damaged ceramic plunger Replace Plunger SHORT PLUNGER SEAL LIFE Excessive pressure and or temp in the...

Page 9: ...Piston Seals Worn Cracked Piston Check Replace OIL IN PUMP EMULSIFIED CONTAMINATED BY WATER water in the oil Water Blasted into Pump via Breather Cap during Cleaning Exercise Care H P Piston Seals Wor...

Page 10: ...lost through by pass valve and only small increase in pressure is achieved doing this Lost of waster horse power When orifice is reduced the PSI will rise and then by pass valve will dump thinking the...

Page 11: ...s bearings on shafts where water penetration would be detrimental NEVER WATER BLAST fragile items surfaces that may be damaged by high velocity water Always carefully test on a small area first ALWAYS...

Page 12: ...cial note of any chemicals that were used and the quality of the water MEDIC ALERT INFORMATION ALWAYS ENSURE MACHINE IS FITTED WITH A REMOVEABLE MEDICAL ALERT WARNING TAG AND TAKE THIS TO A MEDICAL PR...

Page 13: ...able loss or damage You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits to the consum...

Page 14: ...y period THIS WARRANTY WILL NOT APPLY TO Any part component that has been subject to misuse negligence accidental damage improper or inadequate maintenance or improper storage Any part that has been s...

Page 15: ...n the required flow of the pressure pump specification and suitable power supply outlet for electrical units where applicable 8 No responsibility will be taken for late delivery day due to unforeseen...

Page 16: ...6 38 37 34 26 40 41 42 1 29 33 6 10 9 8 13 12 14 20 19 11 43 44 45 48 31 32 23 16 25 30 15 16 17 18 27 46 47 24 3 28 7 4 2 26 25 23 16 21 22 13 14 11 18 12 5 Hawk NPM1525 serie 2011 NPM1525 pump 2011...

Page 17: ......

Page 18: ...02 00 Valve plate 6 21 0900 30 Valve spring 6 22 0604 05 Valve cage 6 23 1802 03 Hexagonal screw M8x18 8 24 0500 61 Closed bearing housing 1 25 0601 63 O Ring 1 78x60 05 2 26 0200 06 Roller bearing 33...

Page 19: ...Seals 18 mm 1 2600 37 Complete Seals Packing 18 mm 3 2612 42 Plunger 18 mm 3 2600 08 Complete Valve 6 2608 03 Plunger oil Seals 1 2600 75 Complete Manifold 1 3100 13 Connecting Rod Plunger Rod Assy 3...

Page 20: ...3 6 6 10 8 GPM 0 3000 PSI Features all stainless and brass internal parts New design reduces sensitivity to entrapped air No external moving parts or springs Unique barb and flow balance design provid...

Page 21: ...3 15 16 22 24 25 28 29 INSTALLATION Select an unloader appropriate for the pressure and flow of your system see specification chart This unloading valve is a flow through design and should be mounted...

Page 22: ......

Page 23: ...B 25A FUSE 15A E STOP OFF ON START STARTER SOL NEGATIVE R1 WATER R3 R3 WATERFAULT LIGHT R2 OIL ENGINEFAULT LIGHT H M A FUEL SOL OIL OFF ON BURNER R4 FLOW PRESSURE R5 R4 R4 FAN M IGN M START SOL WATERF...

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