ThoroughClean D10M-36H Operator'S Manual Download Page 1

Congratulations on purchasing one of Australia’s 

Toughest high pressure water blasters. 

 

Superior Cleaning – designed to last!

OPERATORS MANUAL

 

for 

10 hp KOHLER DIESEL DRIVEN 

HOT WATER

 

PRESSURE CLEANERS 

Apply to MODELS: 

 Skid-Mounts:     D10M-36H,   D10M-36H-BB,  D10M-36H-BBO 
 Trailer Mounts:   D10M-36H-T,   D10M-36H-TO,  D10M-36H-TD 

Index:

 

Page: 

 2 

 Technical data / Specifications 

 3 

 Installation & Start-up 

 4 

 Operating Tips, Shutting down, Regular Checks 

 

 

 

 

 6/7 

  Maintenance Schedule 

 

 

 8/9 

  Trouble Shooting Guide   

 

 10 

 What can cause expensive damage to your machine 

 

 

 

 

 11 

 

WARNINGS & SAFETY INSTRUCTIONS

 

 12 

 MEDIC ALERT Information 

 13/14   Warranties 

 15 

 Terms & Conditions of Sale 

 16 

 Pump info, by-pass valve info, electrical plan 

Manufactured by: 

ThoroughClean Water Blasters 

12 Ashburn Road, Bundamba,  
QLD 4304, Australia 
Ph: +61 (0) 7 5467 2025 

www.thoroughclean.com.au

 

Model & Serial: …………………………. 
Date of Purchase: ………………..…….. 
Purchased from: ……...………………... 

Summary of Contents for D10M-36H

Page 1: ...ical data Specifications 3 Installation Start up 4 Operating Tips Shutting down Regular Checks 6 7 Maintenance Schedule 8 9 Trouble Shooting Guide 10 What can cause expensive damage to your machine 11...

Page 2: ...R NPM1525R NPM1525R NPM1525R Old HAWK pump model HC456 HC456 HC456 HC456 Max Pressure Flow 3625 psi 15 lpm 3625 psi 15 lpm 3625 psi 15 lpm 3625 psi 15 lpm Set up de rated pressure flow 3000 psi 15 lpm...

Page 3: ...l not more If oil need to be topped up use SAE10W40 or SAE 15W40 or SAE30 and top up at the Slave Oil Tank if fitted otherwise on the pump itself Ensure water supply tap on portable machines or tank b...

Page 4: ...gent by spraying from bottom up to avoid streaking using a dual lance and detergent assembly Allow to soak for a few minutes 3 Blast off dirt using high pressure and a bottom up approach 4 Lastly rins...

Page 5: ...n to prevent damage o Automatic dumping of hot water when water temp rises above 63 deg C Worn By Pass Valves Soft Acting By Pass valves should NOT store high pressure water in hose down stream betwee...

Page 6: ...and Refurbish pump Replace Plunger Rod Oil Seals 3 pump Replace Brass Valves 6 pump Replace various seals 3 pump Replace Ceramic Piston Plungers if cracked or worn 3 pump Only if required 11 Check By...

Page 7: ...time to replace the seals on the pump using a Seal Kit At the same time also replace the seals on the By Pass Valve using a By Pass kit or if economically viable replace by pass valve By Pass Valves w...

Page 8: ...ocked Cavitation or air in the system Check suction hose Increase diameter size for bigger supply Damaged ceramic plunger Replace Plunger SHORT PLUNGER SEAL LIFE Excessive pressure and or temp in the...

Page 9: ...Piston Seals Worn Cracked Piston Check Replace OIL IN PUMP EMULSIFIED CONTAMINATED BY WATER water in the oil Water Blasted into Pump via Breather Cap during Cleaning Exercise Care H P Piston Seals Wor...

Page 10: ...lost through by pass valve and only small increase in pressure is achieved doing this Lost of waster horse power When orifice is reduced the PSI will rise and then by pass valve will dump thinking the...

Page 11: ...s bearings on shafts where water penetration would be detrimental NEVER WATER BLAST fragile items surfaces that may be damaged by high velocity water Always carefully test on a small area first ALWAYS...

Page 12: ...cial note of any chemicals that were used and the quality of the water MEDIC ALERT INFORMATION ALWAYS ENSURE MACHINE IS FITTED WITH A REMOVEABLE MEDICAL ALERT WARNING TAG AND TAKE THIS TO A MEDICAL PR...

Page 13: ...able loss or damage You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits to the consum...

Page 14: ...y period THIS WARRANTY WILL NOT APPLY TO Any part component that has been subject to misuse negligence accidental damage improper or inadequate maintenance or improper storage Any part that has been s...

Page 15: ...n the required flow of the pressure pump specification and suitable power supply outlet for electrical units where applicable 8 No responsibility will be taken for late delivery day due to unforeseen...

Page 16: ...6 38 37 34 26 40 41 42 1 29 33 6 10 9 8 13 12 14 20 19 11 43 44 45 48 31 32 23 16 25 30 15 16 17 18 27 46 47 24 3 28 7 4 2 26 25 23 16 21 22 13 14 11 18 12 5 Hawk NPM1525 serie 2011 NPM1525 pump 2011...

Page 17: ......

Page 18: ...02 00 Valve plate 6 21 0900 30 Valve spring 6 22 0604 05 Valve cage 6 23 1802 03 Hexagonal screw M8x18 8 24 0500 61 Closed bearing housing 1 25 0601 63 O Ring 1 78x60 05 2 26 0200 06 Roller bearing 33...

Page 19: ...Seals 18 mm 1 2600 37 Complete Seals Packing 18 mm 3 2612 42 Plunger 18 mm 3 2600 08 Complete Valve 6 2608 03 Plunger oil Seals 1 2600 75 Complete Manifold 1 3100 13 Connecting Rod Plunger Rod Assy 3...

Page 20: ...3 6 6 10 8 GPM 0 3000 PSI Features all stainless and brass internal parts New design reduces sensitivity to entrapped air No external moving parts or springs Unique barb and flow balance design provid...

Page 21: ...3 15 16 22 24 25 28 29 INSTALLATION Select an unloader appropriate for the pressure and flow of your system see specification chart This unloading valve is a flow through design and should be mounted...

Page 22: ......

Page 23: ...B 25A FUSE 15A E STOP OFF ON START STARTER SOL NEGATIVE R1 WATER R3 R3 WATERFAULT LIGHT R2 OIL ENGINEFAULT LIGHT H M A FUEL SOL OIL OFF ON BURNER R4 FLOW PRESSURE R5 R4 R4 FAN M IGN M START SOL WATERF...

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