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Testing

 & 

Commissioning

 

G.

 

1.

 

Check the burner operating pressure.  It is taken at the Manifold Pressure Test Point, with two 

(2) burners operating at “High Flame” setting. 

2.

 

Remove the knobs/dials, and open the front panel cover. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

3.

 

Remove the plug from the Manifold Pressure Test Point. Install a portable manometer on the 
Manifold Pressure Test Point. Check for gas leak on the connection. 

4.

 

Turn ON the isolation gas valve, and open two (2) burners set at “High Flame”. 

5.

 

Check  the  pressure  reading in  the  manometer.    The  manometer  pressure  reading  should  be 
according  to  the  pressure  of  the  gas  type  indicated  in  the  rating  label  and  on  the  Gas 

Specification Table on page 5 of this manual. 

6.

 

Once  the  burner  operating  pressure  had  been  confirmed  to  be  within  the  requirement,  turn 
OFF the burner and pilot, shut off the isolation gas valve, and remove the portable manometer 
from  the  Manifold  Pressure  Test  Point,  and  return  the  plug.    Then,  check  for  gas  leak  after 
returning the plug. 

7.

 

Return the front panel cover, and the control knobs. 

8.

 

Do  not  leave  the  premises  until  the  functions  of  the  following  were  fully  checked  and 

functional: 

a.

 

Lighting of the Pilot burners 

b.

 

Lighting of the Main burners 

c.

 

Setting of the “Low Flame” 

d.

 

Turning OFF of the Main burners 

e.

 

Turning OFF of the Pilot burners 

Note that the procedure of the above processes is specified in the “Operation Guide” section 
of this manual. 

9.

 

The  owner  of  the  equipment  must  keep  this  manual  along  with  the  records  of  the  purchase 
and installation of the equipment for future reference. 

10.

 

It  is  essential  that  the  operator/user  was  instructed  for  the  correct  procedure  for  lighting, 

operation and shutdown of the equipment. 

 
 
 
 

Manifold Pressure 
Test Point 

Summary of Contents for GL169-N

Page 1: ...on operating and maintenance instructions thoroughly before installing or servicing this equipment WARNING Instructions must be posted in a prominent location All safety precautions must be taken in t...

Page 2: ...troduction 3 I Specifications 4 II Installation 6 III Operation Guide 10 IV Cleaning Instructions 13 V Gas Conversion 16 VI Troubleshooting 21 VII Exploded View 22 VIII Spare Parts List 24 IX Declarat...

Page 3: ...out by a competent service person to ensure correct and safe operation of your equipment is maintained c Do not spray aerosols in the vicinity of this equipment while it is in operation d The equipme...

Page 4: ...rners 2 It is fitted with full pilot and flame failure protection Pack Contents B The following are included 1 Thor Gas Hob 2 Gas Stand 3 Instruction Manual 4 Conversion kit for Propane for GL169 P un...

Page 5: ...er injector Orifice Injector Mark Orifice Size in mm 44 2 18 53 1 51 54 1 40 54 1 40 FDS injector Pilot injector Injector Mark Orifice Size in mm 45 0 45 25 0 25mm 25 0 25mm 25 0 25mm Burner Air Shutt...

Page 6: ...1 2 Installation Flueing Ventilation Ireland IS 820 Non Domestic Gas Installations Unpack the equipment B 1 Remove all packaging and transit protection from the equipment including all protective fil...

Page 7: ...and level The installation of the gas stand should be carried out before the completion of the gas connection Install the gas stand D 1 Remove the Stand from the packaging ensuring that all protectiv...

Page 8: ...ted on its rating label Ensure that adequate supply pressure exists 4 When a supply regulator is to be installed ensure that the supply regulator is converted to the correct gas type that the equipmen...

Page 9: ...requirement turn OFF the burner and pilot shut off the isolation gas valve and remove the portable manometer from the Manifold Pressure Test Point and return the plug Then check for gas leak after re...

Page 10: ...ponents that have adjustments which are protected by the manufacturer or his agents shall not be adjusted by the user operator 3 Please use woks with a diameter between 240mm to 280mm Equipment Contro...

Page 11: ...lot burner should stay lit if not repeat Steps 1 to 3 above 5 If pilot burner was extinguished during normal operation wait for 5 minutes before lighting it up Lighting the Main Burners C 1 Select the...

Page 12: ...e adjusted by the user operator 2 The space between the legs at the bottom admits combustion air DO NOT BLOCK THIS SPACE 3 All burners are lit from constantly burning pilots Turning the valve to the d...

Page 13: ...eaning material had been completely removed after each cleaning Daily Cleaning B 1 Trivets and Burners a Remove the trivet s from the equipment b The burner can be cleaned in its place c Scrape off th...

Page 14: ...ake caution when removing or handling them since these parts are heavy and can cause injury when they fall on your toe or foot f Once the burner is thoroughly dry install the burner in place Ensure th...

Page 15: ...rocedure can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and furt...

Page 16: ...embly connection to the safety gas valve Then turn the main pipe assembly towards you for easy access to the main burner injector f Remove and replace the main burner injector using 13mm spanner Ensur...

Page 17: ...t Pilot Injector Refer to the Gas Specification Table on page 5 of this manual for the corresponding Pilot Injector size for the specific gas type that the unit will operate on d Reconnect the pilot p...

Page 18: ...e height of the low flame by rotating the screw counter clockwise to increase and clockwise to decrease 4 Check the connections for gas leak Use soapy water or any gas leak detecting solution to check...

Page 19: ...nd other burner flame abnormalities 13 Refit the pilot covers radiants cast grates front panel cover and knobs 14 After converting the unit ensure to post the new label with the appropriate gas type u...

Page 20: ...20 20 44 2 18mm 0 45 8 8 BE FR I2E G20 20 20 44 2 18mm 0 45 8 8 BE CH CZ IT ES FR GR GB HR LT NL PT SK IE SI I3P 37 G31 37 37 53 1 51mm 0 25 8 8 AT CH CZ DE DK FI FR GB GR IT NL NO SE I3B P G30 30 30...

Page 21: ...burner does not light Pilot burner is not lit Light the pilot burner first Not enough gas or gas pressure Check the gas tank Ensure that it is not empty Check the gas pressure Ensure that you have su...

Page 22: ...22 Exploded View VIII 5 6 14 2 3 4 11 13 1 8 9 7 10 12...

Page 23: ...23 Exploded View 26 27 28 24 15 17 19 20 21 25 23 22 16 18...

Page 24: ...37 1 1 9 Copper Joint 01 02 1005351 1 1 10 Burner support 06 05 1471836 2 2 11 Heating insulation 01 05 1028912 2 2 12 Drip tray 01 05 1028914 1 1 13 Gas stand 1 SET 07 18 28 1590980 1 1 14 Foot fix p...

Page 25: ...jector Orifice for Natural Gas 44 01 20 1068644 4 22 Pilot pipe assembly Rear 01 24 1070904 2 2 23 Pilot pipe assembly Front 01 24 1070903 2 2 24 Safety Valve For Natural Gas Includes 1 6mm bypass scr...

Page 26: ...26 Declaration of Conformity X...

Page 27: ...27...

Page 28: ...28 Fourth Way Avonmouth Bristol BS11 8TB United Kingdom Ver 2 Rev 0 2016 05...

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