Thomas & Betts BPI42CR Operating Instructions Manual Download Page 3

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TA04492 B   Page 3 of 8

2.0

INSTRUCTIONS FOR USE

The tool is supplied with the batteries completely discharged; 

before use, fully charge the batteries using the charger supplied. 

See section 3.0 

The tool can be easily carried using either the handle or wrist 

strap, see Fig. 1.

W

ith the tool at rest, proceed as follows:

•  Select the appropriate die set for the connector. 

(Ref: Check 

Thomas & Betts instruction sheet for the connector and make 

sure color code of die matches color code of connector.)

  Open the latch (25) and release the upper die holder (24).

  Insert one die into the upper die holder (24) and one die into 

the lower die support (27).

  Close the latch (25).

  Insert the conductor in the connector.

  Position the connector between the dies and ensure the 

correct location of the crimp. (See connector(s) instruction 

sheet for number of crimps.)

Ensure that the latch and upper die holder are fully 

secured, otherwise damage may occur during tool 

operation.

PREPARATION 

(Refer to Figs  1, 2 & 3)

 

2.1               

 Press the operating button (3) to activate the motor-

pump and advance the lower die. To halt the 

advancement, release the operating button (3) and the 

motor will stop.

Make sure the dies are exactly positioned on desired 

crimp point, otherwise reopen dies following instructions 

as per Step 2.5 and reposition the connector.

DIE ADVANCEMENT 

(Refer to Fig. 3) 

2.2               

Fig.  2

COMPRESSION 

(Refer to Fig. 3) 

2.3               

 Continue pressing the operating button (3), the ram will 

gradually move forward until the two dies touch.

 Continue tool operation until the maximum pressure 

relief valve is activated and a “click” is heard.

 The dies will automatically open until the ram is fully 

retracted. To interrupt automatic retraction of the ram, 

quickly press the operating button (3).

 For ease of operation, the tool head can be rotated 

through 180º, allowing the operator to work in the most 
comfortable position.

HEAD ROTATION

 

2.4               

     WARNING

Do not attempt to rotate the head when the hydraulic               

circuit is pressurized.

 By pressing the pressure release button (8) , the ram will 

retract and open the dies.

RELEASE OF DIES 

(Refer to Fig. 3)

2.5               

Fig.  3

     WARNING

When operating the tool never place hands or other body 

parts between the crimping dies.

Summary of Contents for BPI42CR

Page 1: ...servicing this tool BPI42CR and BPI42300CR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual 1 0 General Characteristics 2 2 0 Instructions for Use 3 3 0 Battery and Charger Use 4...

Page 2: ...essure relief safety valve Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u The weighted continuous acoustic pressure level equivalent A at the work place LPA is equal to 66 8 dB A The maximum val...

Page 3: ...ress the operating button 3 to activate the motor pump and advance the lower die To halt the advancement release the operating button 3 and the motor will stop Make sure the dies are exactly positione...

Page 4: ...Tool OPERATING LOCATIONS The chargers are designed for use in dry areas All ventilation slots must be kept unobstructed If possible keep away from heat sources and out of direct sunlight as ambient te...

Page 5: ...rom the charger so that it can return to its proper temperature range Continuous red right hand LED The battery is defective CHARGING TIMES The following table lists the various charging times the cha...

Page 6: ...e parts always specify the following Code number of item Name of item Type of tool Tool serial number Warranty is void if replaced parts are not Thomas Betts original replacement parts For parts or se...

Page 7: ...Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card Upon prompt notification of any warranted defect Thomas Bett...

Page 8: ...port 1 6000565 300 27 Cap 1 Code N ITEMS DESCRIPTION QTY Main 1st Sub 2nd Sub 6641027 300 30 Washer 1 6000567 300 31 Lockout 1 6000603 300 45 Pressure Release Lever 1 6000570 300 57 Spring 1 6740100 3...

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