Thomas & Betts BP4UCR Operating Instructions Manual Download Page 3

 

TA04583 B   Page 3 of 8

2.0

INSTRUCTIONS FOR USE

The tool is supplied with the batteries completely discharged; 

before use, fully charge the batteries using the charger supplied. 

See section 3.0 

The tool can be easily carried using either the handle or wrist 

strap, see Fig. 1.

W

ith the tool at rest, and the ram fully retracted proceed          

as follows:

•  Select the appropriate groove or die set for the connector. 

(Ref: Check Thomas & Betts instruction sheet for the 

connector and make sure die code matches die code of 

connector.)

•  If using ‘W’ dies refer to section 2.5.

  Insert the conductor in the connector.

  Position the connector between the groove or dies and 

ensure 

the correct location of the crimp. (See connector(s) 

instruction sheet for number of crimps.)

PREPARATION 

(Refer to Figs  1, 2 & 3)

 

2.1               

 Press the operating button (3) to activate the motor-

pump and advance the ram. To halt the advancement, 

release the operating button (3) and the motor will stop.

Make sure the dies are exactly positioned on desired 

crimp point, otherwise reopen dies following instructions 

as per Step 2.4 and reposition the connector.

DIE ADVANCEMENT 

(Refer to Fig. 3) 

2.2               

Fig.  2

COMPRESSION 

(Refer to Fig. 3) 

2.3               

 Continue pressing the operating button (3), the ram will 

gradually move forward until the tool jaws touch.

 Continue tool operation until the maximum pressure 

relief valve is activated and a “click” is heard.

 The tool jaws will automatically open as the ram is fully 

retracted. To interrupt automatic retraction of the ram, 

quickly press the operating button (3).

 By pressing the pressure release button (8) , the ram will 

retract and open the tool jaws.

RELEASE OF DIES 

(Refer to Fig. 3)

2.4               

• Press pins (2) and insert “W” dies into their seats in the 

tool jaws.

 To remove, simply press pins (2) and slip dies from the 

tool jaws.

USING “W” STYLE DIES

2.5               

Fig.  3

     WARNING

When operating the tool never place hands or other body 

parts between the crimping dies or tool jaws.

 Ensure the ram is fully retracted.

 Push and turn the locking pin (9) clockwise so that it 

slides out and disengages from the jaw assembly.

 

Slide the jaw assembly out from the top 

of the tool.

 Insert replacement jaws into the tool and 

push the locking pin back into the tool 
and jaws.

 Make sure the pin locks by turning it 

clockwise until the red index marks are 
aligned.

TOOL JAW REPLACEMENT

2.6               

(Refer to Fig. 4)

2

2

9

Red Lines

Fig.  4

8

3

“W” Style Dies

Summary of Contents for BP4UCR

Page 1: ...r servicing this tool BP4UCR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual 1 0 General Characteristics 2 2 0 Instructions for Use 3 3 0 Battery and Charger Use 4 5 4 0 Maintena...

Page 2: ...afety valve Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u The weighted continuous acoustic pressure level equivalent A at the work place LPA is equal to 66 8 dB A The maximum value of the weigh...

Page 3: ...the connector DIE ADVANCEMENT Refer to Fig 3 2 2 Fig 2 COMPRESSION Refer to Fig 3 2 3 Continue pressing the operating button 3 the ram will gradually move forward until the tool jaws touch Continue to...

Page 4: ...Tool OPERATING LOCATIONS The chargers are designed for use in dry areas All ventilation slots must be kept unobstructed If possible keep away from heat sources and out of direct sunlight as ambient t...

Page 5: ...nd LED The safety elements are defective or the battery is too hot or too cold The battery should be removed from the charger so that it can return to its proper temperature range Continuous red right...

Page 6: ...or service contact the tool service center at 1 800 284 TOOL 8665 TABLE 1 5 1 Code N ITEMS DESCRIPTION QTY Main 6000577 1 Right Left Shell 1 2598495 2 CB9630H Battery 1 6000579 3 Operating Button 1 60...

Page 7: ...Rod 1 6000575 300 26 Spring Support 1 6000565 300 27 Test Pressure Cap 1 6641027 300 30 Washer 1 6000567 300 31 Setting Valve Locknut 1 6000603 300 45 Pressure Release Lever 1 6000570 300 57 Pumping...

Page 8: ...modification of the product voids all warranties Limitations and Exclusions THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED I...

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