Thomas & Betts BP4UCR Operating Instructions Manual Download Page 2

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Ni-MH

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1.0

GENERAL CHARACTERISTICS

BATTERY OPERATED 

HYDRAULIC CRIMPING TOOL

This “BP4UCR” hydraulic tool is powered by 9.6 V DC 

Ni-MH battery. The tool is well balanced for optimum 

control, quiet operation, very little vibration and 

lightweight construction enabling the operator to hold the 

tool in one hand while positioning the connector with the 

other hand. It is equipped with an automatic system that 

opens the dies once the crimping operation is completed. 

The residual battery capacity level is automatically 

displayed after every cycle.

BP4UCR includes the following:

 Battery 

• Wrist Strap 

• Spare Battery

• Battery Charger   • Carrying Case

Suitable for installing electric compression connectors 
for conductors from 8 AWG up to 300 Cu, 4/0 AL 

Crimping Force Nominal

                             6 Tons

Rated Operating Pressure

                         4,600 psi

Dimensions:

Length

                                                              17 7”

Width

                                                                 14 7”

Height

                                                                 2 6”

Weight

 (with battery)                                     6 4 lbs

Motor

                                                           9 6V DC

Battery - direct current

          9 6 V - 3 0 Ah Ni-MH

Oil Recommended

                  AGIP ARNICA 22 or 

SHELL TELLUS TX22 or equivalent

Safety

               the tool is provided with a 

maximum pressure relief safety valve 

(Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

The weighted continuous acoustic pressure level 
equivalent
A at the work place L

PA

 is equal to............66.8 dB (A)

The maximum value of the weighted acoustic 
displacement pressure
C at the work place L

pCPeak

 is....................<130 dB (C)

The acoustic power level emitted by the machine
L

WA

 is equal to...............................................75 dB (A)

(Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Tests performed in compliance with UNI ENV 25349 

and UNI EN 28663 part 1st Standards, and under 

operating conditions more severe than normal, 
certify that the weighted root mean square in 
frequency of the acceleration the upper limbs are 
exposed to for each biodynamic reference axis does 
not exceed 2.5 m/sec

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1.5

OVERALL VIEW

1.1

APPLICATION RANGE

1.2               

3

Operating Button

2

Battery

13

Wrist Strap

8

Pressure Release Button

11

Battery Condition Display

RISK DUE TO VIBRATION

ACOUSTIC NOISE

1.3

1.4

Fig.  1

TA04583 B   Page 2 of 8

   WARNING

1. BEFORE USING THE TOOL, CAREFULLY READ 

INSTRUCTIONS IN THIS MANUAL.

2. WHEN OPERATING THE TOOL NEVER PLACE HANDS OR 

OTHER BODY PARTS BETWEEN THE CRIMPING DIES.

3. DO NOT USE IN WATER OR IN THE RAIN.
4. DO NOT SHORT CIRCUIT THE BATTERY TERMINALS.
5. ALWAYS RECYCLE THE BATTERIES.
6. DO NOT DISCARD BATTERIES INTO DOMESTIC REFUSE 

OR WASTE DISPOSAL.

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Summary of Contents for BP4UCR

Page 1: ...r servicing this tool BP4UCR Battery Operated Hydraulic Crimping Tool Operating Instruction Manual 1 0 General Characteristics 2 2 0 Instructions for Use 3 3 0 Battery and Charger Use 4 5 4 0 Maintena...

Page 2: ...afety valve Directive 2006 42 EC annexe 1 point 1 7 4 2 letter u The weighted continuous acoustic pressure level equivalent A at the work place LPA is equal to 66 8 dB A The maximum value of the weigh...

Page 3: ...the connector DIE ADVANCEMENT Refer to Fig 3 2 2 Fig 2 COMPRESSION Refer to Fig 3 2 3 Continue pressing the operating button 3 the ram will gradually move forward until the tool jaws touch Continue to...

Page 4: ...Tool OPERATING LOCATIONS The chargers are designed for use in dry areas All ventilation slots must be kept unobstructed If possible keep away from heat sources and out of direct sunlight as ambient t...

Page 5: ...nd LED The safety elements are defective or the battery is too hot or too cold The battery should be removed from the charger so that it can return to its proper temperature range Continuous red right...

Page 6: ...or service contact the tool service center at 1 800 284 TOOL 8665 TABLE 1 5 1 Code N ITEMS DESCRIPTION QTY Main 6000577 1 Right Left Shell 1 2598495 2 CB9630H Battery 1 6000579 3 Operating Button 1 60...

Page 7: ...Rod 1 6000575 300 26 Spring Support 1 6000565 300 27 Test Pressure Cap 1 6641027 300 30 Washer 1 6000567 300 31 Setting Valve Locknut 1 6000603 300 45 Pressure Release Lever 1 6000570 300 57 Pumping...

Page 8: ...modification of the product voids all warranties Limitations and Exclusions THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED I...

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