THIEMAN TopLifter TT-15 Manual Download

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3 .

SAFETY INFORMATION

This is the safety alert symbol. This manual uses this symbol combined with the Signal

Words below, which together, alert you of potential personal injury hazards. Obey all safety

messages throughout this manual, including those that follow the Signal Words below,

to avoid personal injury or death. Each Signal Word is explained below.

SIGNAL WORDS used in this manual

DANGER – Indicates a hazardous situation which, if not avoided, will result in death or serious

injury.

Related information will follow

WARNING – Indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

Related information will follow

CAUTION – Indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

Related information will follow

DANGER

WARNING

CAUTION

Summary of Contents for TopLifter TT-15

Page 1: ...ONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT TAILGATES INC 600 East Wayne Street Celina Ohio 45822 Phone 419 586 7727 Fax 419 586 9724 www thiemantailgates com HIEMAN SHOWN WITH OPTIONAL 2 PC...

Page 2: ...el No ___________________________ Date Purchased________________________ Serial No ___________________________ NOTE WHEN ORDERING PARTS BE SURE TO INCLUDE THIS INFORMATION Your Thieman Tailgate is con...

Page 3: ...ry or death Each Signal Word is explained below SIGNAL WORDS used in this manual DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Related information...

Page 4: ...ltering this product will void all warranties and may damage the liftgate or even cause serious injury If any repairs adjustments or maintenance not covered in this manual are required contact your ne...

Page 5: ...ht of the load should NEVER be placed beyond the center of the platform load surface away from truck Loads should be placed close to platform edge nearest truck See figure 1 11 NEVER allow any part of...

Page 6: ...21 Take care to retain cargo during transit Liftgates are not designed to retain objects on the truck Improperly retained objects may fall from the vehicle and pose serious traffic hazards and larger...

Page 7: ...low any part of the load to extend beyond the edges of the platform s flat load surface NEVER allow any part of the load to extend over or on the tapered ramp portion of the platform unless the platfo...

Page 8: ...ins by pulling outward on locking cable with one hand while holding platform upright with the other hand With cable pulled partially unfold platform with one hand enough to clear locking tab slots D R...

Page 9: ...he idler arm pins are secured by spring pins The street side platform pivot pin adjusting bracket and the curb side pin weld are bolted to the pivot supports with 3 8 bolts 6 Check support cable for e...

Page 10: ...hese values should be as follows Model Max Amp Draw Relief Pressure psi TT15 165 2300 15 Torsion Bar Adjustment A Place platform in the stowed vertical position B Turn the adjustment bracket nut A clo...

Page 11: ...e oil to the armature shaft bearing in the motor cover end and reassemble the motor end cover 4 If the hydraulic oil in the reservoir is dirty A Lower the platform completely to the ground B Drain the...

Page 12: ...man Nameplate 4650801 10 Hazard Marking Tape Pivot 5760 002 11 Hazard Marking Tape Frame 5760 003 12 Wiring Decal Back of Cover 4612 13 Warning Decal High Pressure 4620 IMPROPER OPERATION OF THIS LIFT...

Page 13: ...1 Tube 57 00 2 12 4933 001 Elbow BT MAORB 2 13 5701260 Cable Retainer 12 14 4931 002 Restrictor Elbow MJ MAORB 2 15 5702371 Spring Pin 4 16 5061 Pin 2 17 5504 001 Bushing 4 18 5781008 Retaining Ring 2...

Page 14: ...4 13 8103 022 Nylon Insert Locknut 25 2 2 2 2 14 23049 002 Frame Brace Vertical Long 2 2 2 2 15 23049 003 Frame Brace Horizontal 2 2 2 2 16 23049 001 Frame Brace Vertical Short 2 2 2 2 17 27262 002 Po...

Page 15: ...15...

Page 16: ...d 2PC 26 Deep Incl Items 2 3 4 5 1 1 3440 006 Platform Weld 2PC 26 Deep Incl Items 2 3 4 5 1 1 3440 007 Platform Weld 2PC 26 Deep Incl Items 2 3 4 5 1 2 5504 011 Bushing Platforms 2 2 2 2 3 5056 Hinge...

Page 17: ...ncl Items 2 3 4 5 1 1 3429 006 Platform Weld 2 PC 26 Deep Incl Items 2 3 4 5 1 1 3429 022 Platform Weld 2 PC 26 Deep Incl Items 2 3 4 5 1 1 3429 010 Platform Weld 2 PC 32 Deep Incl Items 2 3 4 5 1 1 3...

Page 18: ...Item 11 1 1 1 1 9 31356 002 Lift Arm Asm RH Incl Item 11 1 1 1 1 10 31302 Idler Arm Asm Incl Item 11 2 2 2 2 11 5504 001 Bushing Lift Arms Idler Arms and Platform 14 14 14 14 12 31483 HD Pivot Support...

Page 19: ...License Plate Light 2 2 2 2 44 8104 010 Screw 31 x 1 00 4 4 4 4 45 9413447 Locknut 31 8 8 8 8 46 5056 Hinge Pin 2 2 2 2 47 8107 011 Flatwasher 62 2 2 2 2 48 5101160 Spring 2 2 2 2 49 8120396 Flatwash...

Page 20: ...02 Lift Arm Asm RH Incl Item 11 1 1 1 1 10 31302 Idler Arm Asm Incl Item 11 2 2 2 2 11 5504 001 Bushing Lift Arms and Idler Arms 10 10 10 10 12 31483 HD Pivot Support Weld LH 1 1 1 1 13 31482 HD Pivot...

Page 21: ...5702280 Screw 2 2 2 2 43 4300550 License Plate Light 2 2 2 2 44 8104 010 Screw 31 x 1 00 4 4 4 4 45 9413447 Locknut 31 8 8 8 8 46 5056 Hinge Pin 2 2 2 2 47 8107 011 Flatwasher 62 2 2 2 2 48 5101160 S...

Page 22: ...w 50 x 1 75 4 B2 8120396 Flatwasher 50 8 B3 9414074 Locknut 50 4 Item Part Number Description Qty C1 27220 Mounting Flange 2 3654 Includes Items C2 Thru C5 C2 8180122 Screw 38 x 1 00 8 C3 8120388 Flat...

Page 23: ...23...

Page 24: ...ube 2007 2018 Chevy C K 2 H2 27213 Tube Spacer 2007 2018 Chevy C K 2 3659 Includes Items H3 Thru H5 H3 8108 019 Screw 38 x 2 75 10 H4 8120388 Flatwasher 38 20 H5 8103 036 Nylon Insert Locknut 38 10 It...

Page 25: ...25...

Page 26: ...3 5702270 Plastic Square Nut 2 2 2 2 4 5702280 Screw 2 2 2 2 5 43040 Light Harness 1 1 1 1 6 4379 Grommet 4 4 4 4 7 8107 007 Flatwasher 10 2 2 2 2 8 43062 Stop Turn Tail Lamp LED 2 2 2 2 9 43080 Back...

Page 27: ...27...

Page 28: ...28 ELECTRICAL PICTORIAL...

Page 29: ...e improper connection s along the ground path Make sure the ground cable is installed going from the 5 16 tapped hole in the aluminum pump base marked GND to the liftgate mounting plate scrape paint t...

Page 30: ...pressure circuit of the liftgate the high pressure hoses connected to the port on the pump Engage the UP switch until the liftgate is fully raised Keep the UP switch engaged until the pump bypasses th...

Page 31: ...Cause Correction a Air is present in the system This can occur if air enters the system if the fluid level is low see problem 2 part a or if the suction tube is disconnected see problem 2 part f Also...

Page 32: ...Rev 5 22 1 5M MP110223...

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