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OPERATING INSTRUCTIONS 

CHAIN SLINGS GRADES 80 AND 100 

 

 

THIELE GmbH & Co. KG 

 

# Change indicator

 

www.thiele.de | [email protected] 

B11082-C 

replaces B11082-B

 

© All rights reserved. 

US 01.2020 

 9 | 11 

 

9.

 

IDENTIFICATION/MARKING 

An  identification  tag  must  be  attached  to  the  chain  sling 
adjacent to the master link. 

 

The identification tag must show 

 

name or trademark of manufacturer 

 

nominal chain size 

 

grade 

 

number of legs 

 

rated load and corresponding sling angle 

 

length/reach 

 

individual identification/serial number 

 

10.

 

INSPECTION, MAINTENANCE, DISPOSAL 

10.1

 

General 

 

Inspections and maintenance must be arranged by the owner! 

Inspection intervals shall be determined by the owner! 

 

Visual  inspections  must  be  regularly  carried  out  and 
documented by competent and trained persons, at least once a 
year  or  more  frequently  if  the  chain  slings  are  in  heavy  duty 
service.  After  three  years  at  the  latest  they  must  additionally 
be examined for cracks. A load test  is not a substitute for this 
examination. 

The results of the inspections shall be kept in a file that has to 
be set up for each sling chain before first use. The register shall 
show characteristic data of the chains and components as well 
as identity details. 

Immediately  stop  using  chain  slings  that  show  the  following 
defects: 

 

missing or illegible identification/marking, 

 

deformation,  elongation  or  fractures  of  chain  links  or 
components, 

 

cuts, notches, cracks, incipient cracks, pinching, 

 

links heated beyond permissible limit, 

 

severe corrosion, 

 

pitch elongation of individual chain links by more than 5 % 
each,  

 

reduction  of  the  average  diameter  of  more  than  10  %  as 
mean  value  of  measurements  taken  perpendicularly 
towards each other, 

 

impaired  or  missing  safety  systems,  for  example  if  the 
hook

s’

 safety latch is defect, 

 

widening of the hook  opening by more than 10 % or if the 
safe seating of the hook safety latch is no longer ensured 

 

limited hinging capability of connecting links (e.g. halves get 
stuck), 

 

wear  in  excess  of  10%,  e.g.  in  the  receiving  area  of  the 
connecting link halves or of the pin diameter, 

 

missing  or  damaged  pin  locks  or  removal  of  preventing 
guards 

 

Cleaning (e.g. prior to inspections) must not take place by using 
flames  or  methods  that  might  cause  hydrogen  embrittlement 
(e.g. pickling or immersion in acidic solutions). 

 

The  following  chain  gauges  are  available  to  be  used  during 
chain inspections: 

Nominal size 

Article No. 

Grade 80 

F48856 

15/64

 # 

Grade 100 

F01690 

5/16 

Grade 100 

F01691 

3/8 

Grade 100 

F01692 

1/2 

Grade 100 

F01693 

5/8 

Grade 100 

F01694 

 

10.2

 

Inspection Service 

THIELE  offers  inspection,  maintenance  and  repair  services  by 
trained and competent personnel. 

 

10.3

 

Maintenance and Repair 

 

Maintenance and repair work must only be performed by 

competent and trained persons. 

 

 

 

Do  not  repair  or  replace  individual  chain  links  but  replace 
complete chain legs only. 
If the safety latch of hooks does not  engage properly with the 
tip  of  the  hook,  probably  not  only  the  hook  but  also  the 
corresponding chain leg has been overloaded. In all such cases, 
all  items  used  in  the  respective  leg  must  be  replaced  (chain, 
shortening element, ring shackle etc.). 

Minor  notches  and  cracks  may  be  eliminated  by  careful 
grinding,  observing  the  maximum  cross  section  reduction 
requirement of max. 10 % and avoid making more severe cuts 
or scores. 

Welded  chain  slings  must  exclusively  be  repaired  by  the 
manufacturer. 
All  maintenance  and  repair  activities  must  be  documented 
properly.

 

Summary of Contents for Grade 100

Page 1: ...ks Read ASME B30 26 Rigging Hardware Chapters 26 0 26 1 26 4 If chain slings are used with lifting magnets read ASME B30 20 Below the Hook Lifting Devices Chapter 20 4 2 BASIC SAFETY REQUIREMENTS To prevent the risk of injury never walk or stay under lifted loads The Working Load Limit must not be exceeded Only use lifting and attachment means free from defects Working under the influence of drugs...

Page 2: ...ing Load Limit must be reduced in the following cases o if the load is not balanced symmetrically o if the chain is used in choke hitch applications o when higher temperatures prevail o when high dynamic and cyclic loads arise automated or multi shift operation o when lifting magnets are employed In case of multi leg chain slings never allow sling angles of less than 30 and in excess of 75 Hooks s...

Page 3: ... load changes under maximum load conditions In the event of higher loads e g multi shift automatic operation magnetic spreaders the Working Load Limit must be reduced Chain slings shall be composed of sling chains and components of identical nominal chain size and grade In case of deviating configurations the pertinent documentation Operating Instructions etc must be suitably modified Sling chains...

Page 4: ...4 700 88 200 229 100 187 100 132 300 40 8 1 1 37 64 1 110 200 190 900 155 800 110 200 286 300 233 800 165 300 45 8 1 1 25 32 1 138 900 240 600 196 400 138 900 360 900 294 600 208 300 50 8 1 1 31 32 1 176 400 305 500 249 500 176 400 458 300 374 200 264 600 56 8 1 2 7 32 1 220 500 381 900 311 800 220 500 572 900 467 700 330 700 63 8 1 2 1 64 1 275 600 477 300 389 800 275 600 716 000 584 600 413 400 ...

Page 5: ...99 100 80 900 32 8 1 57 800 100 200 81 800 150 300 122 700 36 8 1 1 27 64 1 70 600 122 200 99 800 183 300 149 700 40 8 1 1 37 64 1 88 200 152 700 124 700 229 000 187 000 45 8 1 1 25 32 1 111 100 192 500 157 100 288 700 235 700 50 8 1 1 31 32 1 141 100 244 400 199 600 366 600 299 400 56 8 1 2 7 32 1 176 400 305 500 249 500 458 300 374 200 63 8 1 2 1 64 1 220 500 381 900 311 800 572 800 467 700 71 8...

Page 6: ...1 37 64 1 176 300 159 800 124 700 88 200 187 000 132 200 45 8 1 1 25 32 1 222 200 201 400 157 100 111 100 235 700 166 700 50 8 1 1 31 32 1 282 200 255 800 199 600 141 100 299 400 211 700 56 8 1 2 7 32 1 352 800 319 700 249 500 176 400 374 200 264 600 63 8 1 2 1 64 1 441 000 399 600 311 800 220 500 467 700 330 700 71 8 1 2 51 64 1 564 300 511 400 399 000 282 200 598 500 423 200 1 welded chain sling...

Page 7: ...acken the respective chain leg A Drive dowel pin out using hammer and drift punch 1 B Push pin out using a drift punch C Remove the chain 1 Suitable drift punches are available by Article No Z03303 7 CONDITIONS OF USE 7 1 Normal Use When 4 leg chain slings are used there is a risk that the load will act on two oppositely located chain legs only In such a case check the Working Load Limit of the sl...

Page 8: ...ive blasting environments short inspection intervals must be scheduled Selecting a welded sling chain assembly of the next bigger nominal size increases the permissible wear allowance 8 GENERAL NOTES ON ATTACHMENT COMPONENTS 8 1 Connecting Links In mounted chain slings the chains are for example joined to other components by the use of connecting links In this way components can be mounted the nom...

Page 9: ...n value of measurements taken perpendicularly towards each other impaired or missing safety systems for example if the hooks safety latch is defect widening of the hook opening by more than 10 or if the safe seating of the hook safety latch is no longer ensured limited hinging capability of connecting links e g halves get stuck wear in excess of 10 e g in the receiving area of the connecting link ...

Page 10: ...hain Size WLL Article No Mass mm inch lbs RAL 5002 lbs ft 20 10 3 4 35 300 F01638A 6 1 22 10 7 8 42 700 F01650A 7 4 26 10 1 59 700 F01660A 10 1 32 10 1 88 200 F01670A 15 5 11 4 Spares Sets for Clevis Fastening System Grade 80 Sets consist of pin and dowel pin Nominal Size Article No e g for clevis fastening systems of the components according to 15 64 F48694 TWN 0810 1 2 4 Master links TWN 0811 1 ...

Page 11: ...not store in a manner that causes mechanical damage 13 THIELE OPERATING AND MOUNTING INSTRUCTIONS Current operating and installation instructions are available as a PDF download on the THIELE website www thiele de 14 PUBLISHING INFORMATION Distrubutor KWS Inc P O Box 470487 Tulsa OK 74147 USA Phone number 800 872 9313 Fax number 1 918 665 4118 Email sales kwschain com Manufacturer THIELE GmbH Co K...

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