THERMOSTAHL ECOBIO Installation And User Manual Download Page 7

TECHNICAL FEATURES AND DIMENSIONS 

 

 

2.4.

 

Fuel  

The ECOBIO series is designed for automatic function with solid fuel of biogenic or fossil nature, 
with granulation up to 30mm and humidity up to 20%. The boiler is also able to be used on wood 
or other solid fuels with manual feeding, without any modification.  

This means different types of biomass fuels, such as pellet, agropellet, olive husks, fruit kernels, 
cereals,  granulated  carbon.  When  the  fuel  used  has  characteristics  that  significantly  vary  from 
nominal (i.e. carbon, cereals, agricultural residues), they must be used in combination with pellet 
or  agropellet  at  a  50:50  ratio.  If  you  want  to  use  solely  carbon  as  fuel,  please  contact  the 
manufacturer.  

The  fuel  with  the  best  quality,  concidering  calorific  power,  ash  content,  humidity  and 
standartization, is wood pellet. The less quality of the fuel, the more fuel supply must be provided 
to achieve the nominal power and of course the most the consumption and the ash remains. 

 The nominal characteristics of the boiler are calculated for use on wood pellet!  

Fuel type 

Calorific power Max diameter Max humidity  Ash content 

kWh/kg 

mm 

Pellet 

4,8 

6 – 8  

<10 

<1 

Agropellet 

4 – 4,2  

6 – 10  

<10 

<5 

Coal 

5,3 – 6,5  

3 – 25 

<15 

4 – 8  

Lignite 

1,6 – 3,8 

3 – 25  

<20 

<10 

Cereals (oat) 

4,2 

3 – 6 

10 – 13  

0,6 

Wood chips 

4,3 

5 – 25  

<20 

4 - 6 

Barks 

2,6 

5 – 25 

<20 

8 - 10 

Wood 

4 – 4,3 

<20 

4 - 8 

Wood briquette 

5,2 

<10 

<4 

Table 1.

 

Characteristics of different types of fuels 

 
Every  type  of  biomass  fuel  contains  a  significant  amount  of  humidity,  which  highly  affects  its 
combustion behaviour and calorific value. Boiler output, efficiency and autonomy will significantly 
diminish as the humidity increases. The nominal data presented in this manual are calculated for 
humidity  content  10%.  Maximum  allowable  humidity  content  is  20%.  If  the  fuel  has  bigger 
humidity, the combustion will be highly imperfect, causing problems to the furnace and the feeder.   

In order for the feeding and combustion system to function properly the maximum 
allowed humidity of the fuel is 20%! 

It  is  prohibited  the  use  of  explosive,  inflammable  materials,  plastic,  domestic 
residues, etc.  

It is prohibited to manually feed solid fuel in the boiler simultaneously with the 
furnace function! 

 

Use of cereals is allowed only in mix 50:50 with pellets! 

 

Use  of  coke,  hard  coal,  briquetted  coal  or  brown  coal  is  forbidden  without 
consulting the manufacturer!
 

Summary of Contents for ECOBIO

Page 1: ...MULTIFUEL BIOMASS BOILER ECOBIO INSTALLATION AND USER MANUAL VERSION 2 2 UPDATE 20 08 2017...

Page 2: ...t automatic ignition 14 5 3 Version with automatic ignition 18 5 4 Connecting exhaust temperature sensor 22 5 5 Connecting temperature sensors 22 5 6 Connecting weather sensor 22 6 BOILER START UP 23...

Page 3: ...f the appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you resp...

Page 4: ...or heaters with hot water The boiler is made of steel ideal material for thermal fluctuations resistant to expansion and contraction with two passes of burned gases Also this boiler is protected again...

Page 5: ...ndle which must always be well tightened during the combustion Fig 1 Boiler function 2 2 2 Furnace The ECOBIO boiler is equipped with the innovative biomass furnace BIOFIRE The system is consisted of...

Page 6: ...9 kWh kg calorific power and 10 humidity Furnace type ECOBIO 15 30 ECOBIO 40 60 Fan Type RV 12RKs RV 12RK Power W 35 70 Air debit m3 h 170 240 Pressure Pa 280 310 Voltage V Hz 230 50 230 50 Noise leve...

Page 7: ...power Max diameter Max humidity Ash content kWh kg mm Pellet 4 8 6 8 10 1 Agropellet 4 4 2 6 10 10 5 Coal 5 3 6 5 3 25 15 4 8 Lignite 1 6 3 8 3 25 20 10 Cereals oat 4 2 3 6 10 13 0 6 Wood chips 4 3 5...

Page 8: ...chnical manual Warranty leaflet 3 2 Boiler room 3 2 1 General requirements The boiler must be installed in a special and separate room This room must be chosen so that it offers easy access for fuel t...

Page 9: ...priate chimney installation is very important for the boiler s efficient and safe function The chimney must be positioned if possible in the interior of the building It must be vertical with no change...

Page 10: ...BOILER MOUNTING 10 Each boiler should be connected to an independent chimney Connection of multiple boilers to the same chimney is not recommended Fig 3 Chimney distances Fig 4 Chimney connection...

Page 11: ...lternative variation is by installing at the return of the boiler a three way thermostatic valve Having a return temperature less than 55o C is very dangerous for the boiler long life and can cause wa...

Page 12: ...than working pressure 4 4 Automatic ignition system As an optional the furnace can be provided with an automatic ignition system This consists of the following Ignition element 500W Control panel Eco...

Page 13: ...ssure reducer 17 Drainage valve F Filter 18 Cold water valve A Air relief valve 19 24 One way valves FD Water softener 4 5 2 Closed expansion vessel connection Legend 1 9 Separation valves B Hot water...

Page 14: ...te circuit The user is obliged to connect the boiler to an efficient grounding system THERMOSTAHL ROMANIA SRL declines any liability for damage caused to people animals and goods due to defects caused...

Page 15: ...bol 12 Hot utility water temperature sensor 13 Boiler pump symbol 14 Hot utility water pump symbol HUW 15 Boiler temperature sensor 16 Feeder temperature sensor 17 Airflow power 18 Fan operation symbo...

Page 16: ...ion Terminals 1 10 are intended for connection with low voltage 15V devices Connecting mains supply 230V to terminals 1 10 will damage the regulator and creates risk of an electric shock Legend 1 Cont...

Page 17: ...after firing the boiler up the central heating pump is activated after the boiler exceeds the central heating pump activation temperature service parameter n0 by default n0 40 C The hot utility water...

Page 18: ...hot utility water tank HUW M symbol of increasing the preset boiler temperature to fulfill mixer circuit demands P weather control for boiler cycle is active R indicates active return protection 5 Fan...

Page 19: ...reduced to 10 of the first attempt dose After three unsuccessful attempts an alarm Failed firing up attempt is reported In such case the boiler operation is halted Boiler operation cannot be continued...

Page 20: ...ELECTRICAL CONNECTIONS 20 5 3 7 Electrical connections...

Page 21: ...t replace the central heating system design and it can be used for reference purposes only The boiler regulator controls the central heating pump and the hot water pump according to the settings made...

Page 22: ...eads can be extended with wires with section of at least 0 5mm2 Total length of the sensor leads cannot exceed 15m The boiler temperature sensor CT4 should be fitted in the boiler bulb pipe Hot utilit...

Page 23: ...ight the boiler make sure the boiler room is clear and safe 6 2 Starting the boiler with wood To correctly start up the ECOBIO boiler follow the next steps Make sure the control panel switch is set to...

Page 24: ...olding F button Do not leave the regulator in manual operation mode without supervision There is a risk of flame retraction into the feeder and boiler overheat 6 4 Checks to carry after initial start...

Page 25: ...eeder starts its cycles from the OPERATION TIME OFF break time 6 7 Combustion regulation Biomass fuels vary significantly one from each other For this reason every time a different fuel is used the co...

Page 26: ...START button is not pressed the device is by default in STOP mode At this mode the device controls only the operation of pumps Fan and feeder are disabled Central heating and HUW pumps operate in acco...

Page 27: ...move the turbinators from the tubes and clean the tubes with the appropriate tool Afterwards clean the exterior surface of the cylindrical heat exchanger with the exchanger cleaning tool as shown in F...

Page 28: ...ding is performed freely and the fuel is evenly distributed at the plate surface Check the function of the motoreducer and the fan Clean from dust if needed 7 4 Maintenance intervals 7 4 1 Daily maint...

Page 29: ...e causes of the overheating If it happens again check the installation and function of the pumps and safety devices 7 5 2 Service after feeder blockage If a blockage occurs to one of the feeders you w...

Page 30: ...me a certain amount of fuel in the fire chamber which will not stop burning immediately Turn the control panel to OFF When the power is restored turn on the control panel and make sure all the devices...

Page 31: ...of the furnace after the heating season The maintenance of the furnace should only be done when the boiler is stopped cool and the power deactivated For easier maintenance it is recommended to leave a...

Page 32: ...the boiler but low temperature at the radiators too high hydraulic resistance in the heating network thermostatic mixing valve is connected wrong increase the pump speed check replace the mixing valve...

Page 33: ...zeaz combustibili solizi cu nc rcare manual i automat cu puterea util mai mic sau egal cu 500 kW Terminologie cerin e ncercare i marcare Heating boilers Part 5 Heating boilers for solid fuels hand and...

Page 34: ...THERMOSTAHL ROMANIA HEATING SYSTEMS S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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