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Thermos Heatwave 461262508, Product Manual

The Thermos Heatwave 461262508 is a top-of-the-line product that ensures your beverages stay hot and deliciously fresh. For detailed instructions on how to maximize its features, make sure to download the free product manual from our website. Unleash the full potential of your Thermos Heatwave 461262508 by following the comprehensive instructions in our downloadable manual at manualshive.com.

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PARTS LIST – Model No. 461262508

12  •  461262508

Key Qty Description

Part #

A

1

Bottom Shelf. . . . . . . . . . . . . . . . . . . . . 80016233

B

2

Caster Assy W/Lock . . . . . . . . . . . . . . . 80000268

C

2

Caster Assy . . . . . . . . . . . . . . . . . . . . . 80004093

D

1

Downside Panel, Left . . . . . . . . . . . . . . 80016223

E

1

Downside Panel, Right . . . . . . . . . . . . . 80016225

F

1

Electronic Ignitor Module . . . . . . . . . . . 80007390

G

1

Battery Cap . . . . . . . . . . . . . . . . . . . . . 80007380

H

1

Heat Shield, F/Firebox . . . . . . . . . . . . . 80016194

I

1

Front Panel, Left. . . . . . . . . . . . . . . . . . 80016229

J

1

Front Panel, Right . . . . . . . . . . . . . . . . 80016231

K

1

Rear Panel, Down . . . . . . . . . . . . . . . . 80016227

L

1

Top Lid Assy, Heatwave . . . . . . . . . . . . 80016201

M

1

Top End Weldment, Left . . . . . . . . . . . . 80016203

N

1

Top End Weldment, Right. . . . . . . . . . . 80016205

O

1

Fixed Plate, Lid Inner, Left . . . . . . . . . . 80016116

P

1

Fixed Plate, Lid Inner, Right . . . . . . . . . 80016117

Q

1

Top Lid Inner. . . . . . . . . . . . . . . . . . . . . 80016118

R

1

Logo Plate . . . . . . . . . . . . . . . . . . . . . . 80016207

S

1

Thermometer, W/artwork . . . . . . . . . . . 80016193

T

2

Handel End, Top Lid . . . . . . . . . . . . . . . 80016120

U

1

Handle, Top Lid . . . . . . . . . . . . . . . . . . 80007407

V

1

Burner Box Weldment, Main . . . . . . . . 80016121

W

1

Upside Panel Weldment, L, Inner. . . . . 80005586

X

1

Upside Panel Weldment, R, Inner . . . . 80005585

Y

1

Upside Panel Weldment, L, Outer . . . . 80016213

Z

1

Upside Panel Weldment, R, Outer . . . . 80016215

AA

1

Electrode Set, Main Burner, F/Left . . . . 80016128

BB

1

Hose/Valve/Regulater. . . . . . . . . . . . . . 80016129

CC

1

Control Panel, Main . . . . . . . . . . . . . . . 80016219

DD

4

Bezel, F/Control Knob . . . . . . . . . . . . . 80016327

EE

1

Rear Panel, F/Firebox . . . . . . . . . . . . . 80016126

FF

3

Burner Assy, Main . . . . . . . . . . . . . . . . 80016127

GG

4

Control Knob . . . . . . . . . . . . . . . . . . . . 80007319

HH

2

Match Holder . . . . . . . . . . . . . . . . . . . . 80006579

II

2

Grommet, F/Regulator Hole . . . . . . . . . 80006386

JJ

1

Up Door Brace Assy . . . . . . . . . . . . . . . 80016235

KK

3

Cooking Grate . . . . . . . . . . . . . . . . . . . 80007397

LL

1

Rear Panel Upper, F/Cart. . . . . . . . . . . 80016221

MM

1

Sideburner Fascia . . . . . . . . . . . . . . . . 80016239

NN

1

Side Burner Pan . . . . . . . . . . . . . . . . . . 80006588

OO

1

Sideburner shelf weldment. . . . . . . . . . 80016237

Key Qty Description

Part #

PP

1

Electrode Pole, Side Burner . . . . . . . . . 80016135

QQ

1

Lid, Side Burner . . . . . . . . . . . . . . . . . . 80016136

RR

1

Side Burner . . . . . . . . . . . . . . . . . . . . . 80004311

SS

2

Electrode Set, Main burner, F/M&R . . . 80016191

TT

1

Wind Diverter . . . . . . . . . . . . . . . . . . . . 80005038

UU

1

Side Shelf Weldment . . . . . . . . . . . . . . 80016243

VV

1

Shelf Panel. . . . . . . . . . . . . . . . . . . . . . 80016241

WW

1

Towel Bar . . . . . . . . . . . . . . . . . . . . . . . 80016813

XX

1

Heat Shield. . . . . . . . . . . . . . . . . . . . . . 80016146

YY

1

Door Assy, Left . . . . . . . . . . . . . . . . . . . 80016209

ZZ

1

Door Assy, Right. . . . . . . . . . . . . . . . . . 80016211

AAA

2

Door Handle . . . . . . . . . . . . . . . . . . . . . 80007337

BBB

4

Handle End, Door. . . . . . . . . . . . . . . . . 80016141

CCC

1

Condiment Tray, Door . . . . . . . . . . . . . 80000266

DDD

1

Trough A. . . . . . . . . . . . . . . . . . . . . . . . 80007880

EEE

1

Trough B. . . . . . . . . . . . . . . . . . . . . . . . 80007859

FFF

1

Trough Middle . . . . . . . . . . . . . . . . . . . 80007884

GGG 2

Magnet, door . . . . . . . . . . . . . . . . . . . . 80008850

HHH

1

Warming Rack . . . . . . . . . . . . . . . . . . . 80007754

III

1

Grate, sideburner . . . . . . . . . . . . . . . . . 80006640

JJJ

1

Wire, sideburner . . . . . . . . . . . . . . . . . . 80001404

KKK

1

LP Tank shelf . . . . . . . . . . . . . . . . . . . . 80016807

LLL

2

Slide Track, F/Tank shelf . . . . . . . . . . . 80008978

MMM 2

Bracket, F/Slide Track . . . . . . . . . . . . . 80016808

1

Product Guide (English) . . . . . . . . . . . . 80016189

1

Product Guide (French) . . . . . . . . . . . . 80016190

1

Hardware Pack. . . . . . . . . . . . . . . . . . . 80016767
8

#1/4-20x1/2" Machine Screws

2     #1/4-20x1-1/2” Machine Screws
12 #1/4” Lock Washers, 7MM
12  #1/4” Flat Washers, 7MM
2  Silicon Washer, 5MM
2

5MM Lock Washers

2

#1/4-20x3/4" Machine Screws

2     #10-24x3/8” Machine Screws
2

#8-32x3/8” Machine Screws

2

4MM Lock Washer

2     #5-40X1/5” Machine Screw
1     Clip, F/side burner
1     AA battery
1     Control Knob
1

Bezel For Control Knob

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill 

Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. 
Bradley Company.  Thermos® is a registered trademark of the Thermos Company and its affiliates.  

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and 

Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley 
Company.  Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.  

Protected under one or more of the following U.S. Patents:  4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 

5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; 
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; 
D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; 
D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.

Summary of Contents for Heatwave 461262508

Page 1: ...llow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted i...

Page 2: ... defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFP...

Page 3: ...nstallation Safety Precautions 2 Safety Symbols 2 Use and Care 4 11 Parts List 12 Parts Diagram 13 Assembly 14 22 Troubleshooting 23 25 Warranty 26 Registration Card 27 461262508 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com ...

Page 4: ...gnite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance D...

Page 5: ...ion fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each ...

Page 6: ... wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving th...

Page 7: ...ough 6 for each burner CAUTION Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on clean If grill has not been regularly cleaned a grease fire can occ...

Page 8: ...tton Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to ...

Page 9: ...ace burners 11 Attach burners to brackets on firebox 12 Replace troughs and cooking grates CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylin...

Page 10: ...foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST CAUTION...

Page 11: ...f your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade from the stainless steel surface of your grill Most marinades are highly acidic and damage stainless steel DO NOT USE STEEL OR WIRE WOOL To clean polish and protect your stainless steel grill on a weekl...

Page 12: ...roduct Guide English 80016189 1 Product Guide French 80016190 1 Hardware Pack 80016767 8 1 4 20x1 2 Machine Screws 2 1 4 20x1 1 2 Machine Screws 12 1 4 Lock Washers 7MM 12 1 4 Flat Washers 7MM 2 Silicon Washer 5MM 2 5MM Lock Washers 2 1 4 20x3 4 Machine Screws 2 10 24x3 8 Machine Screws 2 8 32x3 8 Machine Screws 2 4MM Lock Washer 2 5 40X1 5 Machine Screw 1 Clip F side burner 1 AA battery 1 Control...

Page 13: ...RAM Model No 461262508 JJ J E ZZ G EEE Z VV UU WW T DDD GG FF PP RR U TT LL NN I II YY D FFF CCC BB CC K A F L M O P Q R S FF FF DD DD SS SS AA HH KK KK KK MM QQ XX AAA BBB KK HHH III OO JJJ V N EE H Y W X GGG C B LLL MMM KKK ...

Page 14: ...side shelf over screws and washers through bracket shown B Attach one 1 4 20x1 1 2 screw one 1 4 20x1 2 screw two 1 4 flat washers and two 1 4 lock washers at the rear shelf flange shown C Attach three 1 4 20x1 2 screws 1 4 flat washers and 1 4 lock washers to front shelf flange shown D Only right shelf shown for assembly repeat above steps B D for left sideburner shelf 1 4 20x1 2 screw 1 4 Lock W...

Page 15: ...rectly onto sideburner valve underneath left shelf shown B Secure burner to pan using two 10 24x3 8 screws and 5mm silicon washer and 10 lock washers shown D Attach sideburner igniter wire black fibre wire from igniter module to electrode tip underneath left shelf shown E Ignition Wire black fibre wire Electrode 5 40x1 5 Screw Insert the sideburner valve into the sideburner and secture it to the b...

Page 16: ...ideburner shelf fascia so that valve stem comes through larger center hole in fascia shown A Attach sideburner bezel to fascia using two 8 32x3 8 screws shown A Press sideburner control knob onto valve stem shown A 8 32x3 8 screw 8 Lock Washer 8 32x3 8 screw 8 Lock Washer Note Make sure set the Bezel with longer slot at the top 3 16 461262508 ...

Page 17: ...rner Cooking Grate A Diverter Clip Place sideburner wind diverter over sideburner aligning cut out in diverter to fit around electrode shown A Place burner cap onto sideburner and attach sideburner cap clip shown B Place sideburner cooking grate onto sideburner shelf aligning grate legs with holes in shelf shown A 461262508 17 ...

Page 18: ... Trough B First place Trough Middle onto Firebox shown A 18 461262508 Trough Middle Front Rear Rear Front Second Place Trough A and Trough B onto Firebox Make sure place the troughs in the right direction show B A B Trough Middle Front Rear ...

Page 19: ...Rack 6 bled Rack 461262508 19 Place cooking grates onto the firebox as shown Place the swingaway onto the the firebox Make sure insert the swingaway ends into the holes properly shown as below Firebox Cooking Grate Warming Rack ...

Page 20: ...t Assembly Open the door and place the Condiment Basket on the left door inside make sure the insert the pivots of the Condiment Backet into the bracket which riveted together the door inside shown as below 20 461262508 ...

Page 21: ...ert AA battery into ignitor negative end first Screw the Battery Cap to the EI Module B A Downside panel Left El Module Battery Cap Hex Nut Some components are not shown for the clarification of illustration B Note After finishing above step please check wiring connections whether as below if not correct them as below 1 2 3 4 0 A B Fibre wires one black and three whites PVC wires black and red Som...

Page 22: ...d leak check the tank before attaching to grill and regulator see Use Care section Once tank has been filled and leak checked unlatch and slide out tank shelf place cylinder into cut out Secure in place with tank shelf latch Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Alwa...

Page 23: ...e LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect fo...

Page 24: ...be s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Rec...

Page 25: ...connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks If all of the other trouble shooting procedures listed above did not solve the p...

Page 26: ... unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incid...

Page 27: ...úmero telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de corre...

Page 28: ...afety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Cha...

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