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General GrillCleaning

Do not apply a caustic grill/oven cleaner

                  

to painted surfaces.

Side Shelves:

• Non-Stick Cooking Surface:

• Do not mistake brown or black accumulation of grease and

smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to
completely air dry.

Wash with warm soapy water and wipe dry.

Do not use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic side shelves. Damage to
and failure of shelves can result.

Turn grill off before cleaning.

While still warm, pour a cup of water over cooking surface to
loosen grease and food particles and to speed cool-down.
Wipe cooking surface with a paper towel or sponge. Once
completely cool, cooking surface can be removed and washed
with warm soapy water or placed in dishwasher.

.

CAUTION

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety

reasons.

• Do not use water on a grease fire. Personal injury

may result. If a grease fire develops, turn knobs

and LP cylinder off.

• Do not leave grill unattended while preheating or

burning off food residue on HI. If grill has not been

regularly cleaned, a grease fire can occur that may

damage the product.

CAUTION

FACT: 

into the burner tubes attached to the burners. The
spiders spin webs, build nests and lay eggs. The
webs or nests can be very small, but they
are very strong and can block the flow
of gas. Clean burners prior to use after
storing, at the beginning of grilling season

NATURAL HAZARD • SPIDERS

or after a period of one month not being used.

Spider guards are on the air intakes in an effort to

reduce this problem, but it will not eliminate it! An
obstruction can result in a "flashback" (a fire in the
burner tubes). The grill may still light, but the obstruction
does not allow full gas flow to the burners.

Smell gas.
Burner(s) will not light.
A small yellow flame from burner (should be blue).
Fire coming from around or behind control knob.

Follow the “

” instructions.

Clean burners often. Use a 12” pipe cleaner to clean out
the burner tubes. You may also force a stream of water
from a hose nozzle through burner tubes to clean them.

IF YOU EXPERIENCE THE FOLLOWING:
1.
2.
3.
4.
STOP!
Immediately turn off gas at LP cylinder!
SOLUTION:
Wait for grill to cool.

Cleaning the Burner Assembly

Burner Flame Check

Light burner. Make sure burner stays
lit while rotating the control knob
from HIGH to LOW. Always check
flame prior to each use.

Cleaning The Burner Assembly

1.
2.

Remove cooking grids and vaporizer tents.

3.

Remove pal nuts on burners. Unscrew electrode and move
to the side to remove burner.

4.

Under grill remove grease tray. Clean with soap and water.

5.

Wipe ceramic electrode with rubbing alcohol and cloth.

6.

Clean burners exterior with soap and water. Lay burners on
flat surface, insert garden hose (preferably with nozzle), into
burner tubes forcing water through tubes. Make sure water
comes out of every porthole. Open clogged portholes with a
thin wire.

and examine porthole.

Due to normal wear and corrosion some portholes may
become enlarged, if so replace burner. If any horizontal
cracks appear from porthole to porthole or large holes (other
than portholes) are found replace burner.

7.

If grill is to be stored, coat burners lightly with cooking oil.
Wrap in protective cover to keep insects out. If not storing
use following steps.

8.

Reattach burners and electrodes.

9.

Reposition cooking grids and vaporizer tents. Place clean
grease tray into grill bottom.

10. Before cooking again on grill,

perform a

and

.

Turn gas off at control knobs and LP cylinder.

NOTE: Do not pull electrode

out.

Shake out excess water

VERY IMPORTANT: Burner tubes must engage valve

openings as shown (A).

“Leak Test”

“Burner Flame Check”

Burner
Tube

Valve

A

Burner tubes correctly
engaged in valves

Sometimes spiders and other small insects climb

6  •  

06401314

Summary of Contents for EXPRESS 06401314

Page 1: ...pliance and immediately call your gas supplier or your fire department WARNING CAUTION INSTALLER ASSEMBLER Leave these instructions with consumer CONSUMER Keep this manual for future reference This manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all w...

Page 2: ...ledgeable agents will be glad to assist you 1 800 232 3398 1 800 232 3398 2 06401314 Keep the fuel supply hose away from any heated surfaces For residential use only Not intended for commercial use Do not leave appliance unattended Keep children and pets away from appliance at all times CAUTION Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve ...

Page 3: ...fect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer 06401314 3 2 Grill Service Center 2 Product Record Information 2 Installation Safety Precautions 2 Safety Symbols 2 Table of Contents 3 Parts List 8 Parts Diagram 9 Assembly 10 14 Troubleshooting 16 17 Warranty Use and Care 4 7 Reg...

Page 4: ...ng is obstructing flow of gas at regulator and gas cylinder openings Remove any obstruction that may be found and repeat leak test Order new parts by giving the serial model number and name of items needed to the Grill Service Center at If threads are damaged on either regulator or gas cylinder replace 1 800 232 3398 A WARNING For Safe Use of Your Grill and to Avoid Serious Injury Apartment Dwelle...

Page 5: ...heck to make sure they are lit close the lid and warm up grill on high for 20 minutes Curing of paint and parts will produce an odor only on first lighting Grill is not to be used as a heater Ignitor Lighting Do not lean over grill while lighting 1 Open lid during lighting 2 3 4 5 6 Make sure LP cylinder is properly connected to regulator Turn LEFT knob to Turn rotary ignitor knob up to 5 times to...

Page 6: ...ay still light but the obstruction does not allow full gas flow to the burners Smell gas Burner s will not light A small yellow flame from burner should be blue Fire coming from around or behind control knob Follow the instructions Clean burners often Use a 12 pipe cleaner to clean out the burner tubes You may also force a stream of water from a hose nozzle through burner tubes to clean them IF YO...

Page 7: ...e brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot Storing Your Grill Clean cooking surface and grease container When LP cylinder is co...

Page 8: ...any and its affiliates Artisan Collectiion by Char Broil C3 and Design Char Broil and Design Flame Design FlavorTents Grill 2 Go Grillin Stick Keeper of the Flame Keepers of the Flame Natural Grip Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Tra...

Page 9: ...RAM Note Somegrillpartsshowninassemblystepsmaydifferslightlyinappearancefromthoseonyourparticular grillmodel Howeverthemethodofassemblyremainsthesame A B D E F G H O P K L I M J N O S U U V T Q Q R W 06401314 9 C ...

Page 10: ...embly upright on level ground Best to place on top of protective mat or cardboard to reduce scratching 2 Insert each leg assembly onto bottom casting assembly Assure cutouts on leg pivot engages over threaded tabs on bottom casting assembly 3 Attach each leg assembly using 2 10 24x3 screws Bottom Casting Assembly Leg Assemblies 10 x 3 Screw Qty 4 10 06401314 1 2 ASSEMBLY Side Handle Slots ...

Page 11: ...rill Bottom 1 Attach handle to grill lid using 4 10 24 x 3 8 screws Use ONLY hand driven screwdriver Do not over tighten 10 24 x 3 8 Screw Qty 4 Grill Lid Handle 10 24 x 3 8 Screw 1 Attach grill lid to grill bottom using 2 hitch pins and 2 cotter pins 06401314 11 3 4 ...

Page 12: ...rews 2 Insert 4 AA batteries NOT INCLUDED 2 per battery compartment as indicated on handle light 3 Replace covers and secure screws that were loosened earlier 1 Insert hook end on handle light into right side of handle push down on other side to lock handle light in place 2 To remove handle light slide release button on left side of handle light pull handle light up 12 06401314 5 6 ...

Page 13: ...nition knob by aligning holes with control panel as shown 2 Remove 4 clear protectors from shelf supports Control Knob 1 Open grill lid unfold side shelves 2 Remove 2 cooking grates from grill 3 Install 2 vaporizer bars by inserting round end of vaporizer bar inside front hole of grill Rest rear end of vaporizer bar over support rib on back side of grill 4 Replace cooking grates 06401314 13 Left S...

Page 14: ...ellow cap from gas inlet located bottom rear side of grill 4 Bring hose connector to the rear of grill 5 Pull back outer ring of hose connector and push connector onto back of gas inlet Release outer ring Ring should connect and lock hose in place NOTE Perform leak test as described in Care Use section before operation 14 06401314 9 Note If using a longer 1 pound cylinder make sure left side shelf...

Page 15: ...bly 2 Fold side shelves into bottom casting and close lid 3 Fold both legs inward towards center underneath bottom casting 4 Using match holder located at rear of grill secure legs together by inserting loop ends of match holder over leg notch located on each leg Match Holder Legs fold Inward Leg Notches 06401314 15 ...

Page 16: ...er Turn off gas valves Return LP cylinder to gas supplier Turn off gas valves Remove regulator from cylinder and visually inspect rubber seal for damage See Leak Test and Connecting Regulator To The LP Cylinder Turn off gas valves Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning The Bur...

Page 17: ...em Burner and or burner tubes are blocked Grease buildup in ports GAS ISSUES Prevention Solution Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use paper match long stem match fireplace match or match holder where supplied See Match Lighting section of Use and Care manual Turn front of grill to face wind or increase flame height Replace refill LP c...

Page 18: ...difications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages ar...

Page 19: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM 06401314 19 ...

Page 20: ...EST Mon Fri Please ensure your warranty registration is complete 1 800 232 3398 Grilling Safety Checklist Read and understand owners manual Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Pur...

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