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26

• Grill2Go

Troubleshooting

Problem

Burner will not
light using
ignitor.

Burner will not
match light.

Flames blow out.

Flashback

(fire in

burner tube)

Possible Cause

Electrode and burner are wet.

Electrode cracked or broken,
"sparks at crack".

Wire is loose or disconnected.

Wire is shorting (sparking)
between ignitor and electrode.

Bad ignitor.

No gas flow.

Obstruction of gas flow.

Does valve cap stay down.

Disengagement of burner to
valve.

High or gusting winds.

Burner is blocked.

Prevention/Cure

Wipe dry with cloth.

Replace electrode.

Reconnect or replace ignitor wire.

Reconnect or replace ignitor wire.

Replace ignitor.

Check gas source.

Clear burner.

Replace with Thermos parts.

Check steps in assembly
instructions.

Turn front of grill to face wind or
increase flame height.

Clean burner.

Summary of Contents for 465611003

Page 1: ... could cause property damage personal injury or death Grill2Go VA E 36 6047 050 200 04 02 03 Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook Installer assembler Leave these instructions with consumer Consumer Keep this manual for future reference Model Numbers 465611003 and 465621303 Owner s Manual Assembly Operation Us...

Page 2: ...s immediately call your gas supplier or your fire department CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages DANGER Indicates an imminently hazardous situation which if not ...

Page 3: ...hours Seven days a week To order non warranty replacement parts or accessories call 1 800 993 2677 visit www grilllovers com or send a FAX to 1 706 565 2121 This grill is designed for use with LP propane gas The regulator valve supplied must be used Replacement parts must be those specified by the manufacturer Grill installation must conform with local codes or in their absence with or Handling an...

Page 4: ...mer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty This warranty does not include the cost on any inconvenience or property damage due to failure of the product and does...

Page 5: ...ranty Information Warranty 4 Table of Contents 5 Parts Lists and Diagrams 6 8 Assembly 9 13 Use Care 14 28 1 lb Disposable Propane Cylinder 14 20 lb Refillable Propane Cylinder 15 18 Safe Use of Your Grill 19 Safety Tips 20 Lighting Instructions 21 22 Cleaning and Storing 23 24 Food Safety 25 Troubleshooting 26 Table of Contents ...

Page 6: ...iption Part No 1 1 Coach Bolt 41 9000 570 000 2 2 Coach Bolt 41 9000 589 000 3 1 Washer 42 9000 390 000 4 3 Spring Washer 42 9000 381 000 5 3 Nut 43 9000 034 000 6 4 Spring Washer 42 9000 380 000 7 2 Side Spacer 13 6047 397 200 8 1 Center Spacer 13 6047 399 200 9 2 Self Tap Screw 41 9000 278 000 10 2 Self Tap Screw 41 9000 334 000 11 4 Self Tap Screw 41 9000 355 000 12 2 Washer 42 9000 349 000 13 ...

Page 7: ...tch 65 6047 094 200 S 1 Heat Indicator 69 6047 013 200 T 1 Sight Glass 69 6047 017 200 U 1 Ignitor 69 6047 014 200 Key Qty Description Part No 17 2 Self Locking Ring 42 9000 368 000 18 4 Self Tap Screw 41 9000 355 000 19 2 Hinge Pin 41 6047 025 200 20 1 Machine Screw 41 9000 088 000 21 1 Nut 43 9000 005 000 22 2 Self Tap Screw 41 9000 334 000 23 1 Washer 42 9000 307 000 G H I J K L 23 M N O P Q R ...

Page 8: ...00 Key Qty Description Part No 24 4 Leg Fasteners 11 6047 033 200 25 4 Stand Offs 13 6047 026 200 26 4 Coach Bolt Bracket 21 6047 021 000 27 1 Stopper Left Rear 22 6047 102 200 28 1 Stopper Left Front 22 6047 103 200 29 1 Stopper Right Rear 22 6047 104 200 30 1 Stopper Right Front 22 6047 105 200 31 4 Washer 42 9000 391 000 32 4 Coach Bolt 41 9000 588 000 33 1 Coach Bolt 41 9000 570 000 34 5 Nut 4...

Page 9: ...ng and product information cards before assembly NOTE The rubber spacers on the grill lid help to protect the non stick cooking surface and should not be removed Plinth Legs Grill Spacer Graphics in front Larger leg opening to right side during assembly Plinth is designed to fit into slots at each corner of legs Plinth will only fit into legs correctly and easily when assembled as shown ...

Page 10: ...holes in plinth and legs NOTE Use square hole not round hole when assembling plinth to legs Plastic Fastener Washer NOTE Do not fully tighten fasteners at this time Fully unfold legs to position shown above and hand tighten the four plastic fasteners ...

Page 11: ...linth Ignitor on grill bottom fits into slot in plinth A Attach 1 lb LP cylinder to regulator by twisting clockwise NOTE 1 lb LP cylinder sold separately B Connect regulator to burner on right side of grill Slide regulator lock to right to insert regulator Regulator should rest firmly against burner Regulator lock should spring back to original position to lock regulator in place ...

Page 12: ...des of grill bottom Shelf with valve cutout attaches to right side of grill WARNING Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 13: ...ded beneath the grill To use grill on a table top fully loosen plastic fasteners A fold legs inward until they latch together B then hand tighten the fasteners to secure legs in the closed position C A Turn Counterclockwise C Turn Clockwise B Fold right leg first Fold Second ...

Page 14: ...s cylinder is replaced or after storage Materials needed include clean paint brush and 50 50 soap and water solution Use mild soap and water Damage to components can result Be sure on regulator is in OFF position Brush soapy solution onto between gas cylinder and regulator at s IMPORTANT A s If growing bubbles appear there is a leak Retighten connection and repeat steps 1 and 2 If you cannot stop ...

Page 15: ... by a unique triangular hand wheel Supply system must be arranged for vapor withdrawal and include collar to protect LP tank valve Use only licensed and experienced dealers LP tank before filling Dealer should fill LP tank more than 80 of LP tank volume A frosty regulator indicates gas overfill Immediately close LP tank valve and call local LP gas dealer for assistance Do not release liquid propan...

Page 16: ...an result Brush soapy solution onto the shaded areas shown below s A If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department CAUTION Connecting The Adapter Hose To The LP Tank full stop sold separately 1 Use only adapter hose approved by safety testing organizations CSA UL etc 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by tur...

Page 17: ...sulting in some resistance If you cannot complete connection disconnect hose end and repeat steps 5 and 6 If you are still unable to complete the connection Before each use check to see if hose is cut or worn Replace damaged hose before using grill Use only hose specified by manufacturer An additional one half to three quarters turn is required to complete connection Tighten by hand only do not us...

Page 18: ...and wheel counter clockwise If you hear a turn gas off immediately There is a major leak at the connection 4 Brush soapy solution onto following connections rushing sound 5 bubbles appear there is a leak Close LP tank valve immediately and retighten connections all for replacement parts Order new parts by giving the serial model number and name of items needed to the Grill Service Center at 1 800 ...

Page 19: ... Do not block holes in bottom or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under a surface that can catch fire Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live el...

Page 20: ...w the appliance to cool before moving or storing Use only tools supplied or plastic tools Maximum load for side shelf is 10 lbs The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill If you have a grill problem see the Troubleshooting Section Light burners see lighting instructions on following page Check to make sure they are lit close the...

Page 21: ... spark 1 Push regulator valve counterclockwise to PUSH TO TURN ON A push in then turn to LIGHTING POSITION B 2 Push ignitor button rapidly to light Use viewing glass C to be sure burner lights and stays lit 3 If ignitor does not work follow match lighting instructions OFF ARRET PU SH TO TU RN O N EN FO N CER PO U R REG LER SU R M ARCH E LI GH TI NG PO SI TI ON D AL LU MA GE PO SI TI ON H I H A U T...

Page 22: ...gh viewing glass on front of grill and make sure burner stays lit while rotating the regulator knob from HIGH to LOW Always check flame prior to each use Light burners check to make sure they are lit close the lid and warm up grill on HIGH for 10 minutes Curing of paint and parts will produce an odor only on first lighting Turn knob to OFF position Make sure regulator valve pops up If it does not ...

Page 23: ...cup of water over cooking surface to loosen grease and food particles and to speed cool down Use supplied cleaning comb to scrape off excess grease and food particles Wipe cooking surface with a paper towel or sponge Once completely cool cooking surface can be removed and washed with warm soapy water or placed in dishwasher After each use remove bottle and rinse with hot soapy water s LevelingGril...

Page 24: ...e found replace burner Burner can be cleaned either installed or removed 5 If grill is to be stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out 6 Replace cooking surface Burner Flame Check Non Stick Cooking Surface Use and Care Use only plastic tools Do not cut food on surface Do not put pots or pans on surface Do not leave lid down for more than 10 minutes wi...

Page 25: ...en browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness NOTE Do not cut into food while it is on the grill s cooking surface This may damage the cooking surface Move food to a plate to check then return it to the cooking surface if necessary Poultry should reach 180 F breasts 170 F Jui...

Page 26: ...arking between ignitor and electrode Bad ignitor No gas flow Obstruction of gas flow Does valve cap stay down Disengagement of burner to valve High or gusting winds Burner is blocked Prevention Cure Wipe dry with cloth Replace electrode Reconnect or replace ignitor wire Reconnect or replace ignitor wire Replace ignitor Check gas source Clear burner Replace with Thermos parts Check steps in assembl...

Page 27: ...m of the RV except directly to the tank itself The additional 20 lb or 30 lb tank is available from your RV dealer and must be mounted on the RV complying with approved RV standards The connection from the tank to the grill must be with a minimum 15 approved hose available from your RV dealer The must always be operated at least 10 from the body of the RV Never use the in an enclosed space or unde...

Page 28: ...on and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 003 960 5 076 256 5 076 257 5 090 398 5 109 834 5 224 676 5 277 106 5 421 319 5 441 226 5 452 707 5 458 309 5 566 60...

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