Thermos 461630509 Product Manual Download Page 19 | Manualshive

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5

6

Control Panel

Stand cart upright
In front, slide control panel between left and right legs, attach control panel with #10-24X2’’ Machine screws and #10-24
Flange nuts. Tighten all screws.

#10-24x2”

Machine Screw

Qty.4

#10-24

Flange Nut

Qty.4

Valve/Hose/Regulator and Ignitor

Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’ Machine screws.
Attach ignitor to control panel using the stamped nut that’s provided. NOTE: if your grill come with Snap-in ignitor, Space
please see Option.

#10-24X1/2”

Machine Screw

Qty.2

Option: Snap the

ignitor into the

control panel

Ignitor

Ignitor

Stamped nut

19

Control panel

Hose

Main burner valve

Side Brace

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Summary of Contents for 461630509

Page 1: ... 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D457 789 D458 520 D458 760 D458 802 D459 088 D459 148...

Page 2: ...ed Warranty 14 Parts List 15 Parts Diagram 16 Assembly 17 25 Troubleshooting 26 27 Registration Card 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and imm...

Page 3: ... 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Elec...

Page 4: ...advertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps s...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov 6 GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak...

Page 7: ...Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may...

Page 8: ...move gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder The LP cylinder used with your grill must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders...

Page 9: ...red or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be prope...

Page 10: ...ghtly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be st...

Page 11: ...ling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test s Keep ventilation openings in cylinder enclosure grill cart free and clear of debris s D...

Page 12: ...f Turn all knobs to OFF position Turn LP tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF p...

Page 13: ... parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illustration A 8 electrode 9 heat tent grease cup 10 Remove cooking grate and Under grill remove grease cup disconnect ignitor wire from burner Inside grill remove burner assembly A clean ceramic portion ...

Page 14: ...is limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use ab...

Page 15: ...WHEEL LEFT BACK STRAIGHT S 1 LOWER LEG CART FRONT W LEG EXTENDER T 2 EXTENDER LEG U 1 LEG WHEEL LEFT FRONT CURVED V 2 TANK SUPPORT BRACKET W 2 BACK BRACE X 1 FRONT PANEL Y 1 HANDLE F LID Z 1 HEAT TENT VAPORIZER BAR AA 1 COOKING GRATE BB 2 TANK EXCLUSION WIRE CC 1 HEAT SHIELD TANK DD 2 CONTROL KNOB EE 1 GENERATOR SPARK IGNITOR FF 2 LOWER HINGE KIT GG 2 UPPER HINGE KIT HH 1 TANK RETAINER BRACKET II ...

Page 16: ...PARTS DIAGRAM B GG C Y JJ F G II EE W I J BB AA Z FF H P HH K O H D R U X N V M L V S Q T E CC J I A DD 16 ...

Page 17: ...g Extender A Support Bracket Upper Leg Left Side Brace Left Front Leg Curve Left Back Leg Straight Support Bracket Place upper Right leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 Machine Screw and 10 24 flange nut Attach support bracket with 10 24x1 1 4 Machine screws and 10 24 flange nuts 17 ASSEMBLY Place upper Left leg as shown NOTE Left front and left back legs do no...

Page 18: ...tach back braces with 10 24x1 1 4 Machine screws and 10 24 Flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all in second hole 10 24 Wing Nut Qty 8 Hitch Pin Qty 1 Wheel Bushing Qty 1 10 24x1 1 4 Machine Screw Qty 8 Cone side of wheel against leg Wheel Side Brace Back Brace Hitch Pin Wheel Bushing Back Bra...

Page 19: ...y 4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 Machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if your grill come with Snap in ignitor Space please see Option 10 24X1 2 Machine Screw Qty 2 Option Snap the ignitor into the control panel Ignitor Ignitor Stamped nut 19 Control panel Hose Main burner v...

Page 20: ...inerintosidebraceandsecurewith 10 24x3 8 Wingnut 10 24 Flange Nut Qty 2 10 24X1 2 Machine Screw Qty 2 Hooktankexclusionwiresontofrontpanelbrackets attach otherendtobackbracewith 8 32X3 8 Sheetmetal screws 8 32X3 8 Sheet Metal Screw Qty 2 Heat Shield Hea Shiel Venturi Tube 10 24x3 8 Wing Screw Qty 1 Tank Retainer ...

Page 21: ...s attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 Machine screws 5x15 Fiber washers and 10 24 Wing nuts C Push control knobs onto valve stems C 9 10 24x1 1 4 Machine Screw Qty 4 10 24X1 2 Machine Screw Qty 2 5x15 Fiber Washer Qty 10 10 24 Flange nut Qty 8 10 24X1 2 Machine Screw 5x15 Fiber washer 10 24 Flange nut 5x15 Fiber washer 10 24X1 1 4 Machine s...

Page 22: ...ews Back of leg with 1 4 20x1 1 4 Screws and 1 4 20 Flange Nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine Screw 1 4 20x1 2 Machine Screw 8 32X3 8 Sheet Metal Screw Qty 2 1 4 20x1 1 4 Machine Screw Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 Side Shelf Bushing Qty 8 A B ...

Page 23: ...24x1 2 Machine Screws 5x15 Fiber Washers and 10 24 Flange Nuts The center flat portion of the hinge should be at the bottom see inset Attach upper hinges to back of lid using 10 24x1 2 Machine Screws 5x15 Fiber Washers and 10 24 Flange Nuts Hinges should curve downward when properly installed Do not tighten upper hinge screws Attach handle to lid with 7x15 fiber washers and 1 4 20 Wing Nuts 23 1 4...

Page 24: ...ges Upper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 24 Heat Tent Place heat tent into firebox Align the slots on heat tent to heat tent support screws 14 Cooking Grate Place grate into firebox 15 Heat Tent Cooking Grate ...

Page 25: ...before attaching to grill and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and...

Page 26: ...Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and insp...

Page 27: ...of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 28: ...NOTES 28 ...

Page 29: ...NOTES 29 ...

Page 30: ...NOTES 30 ...

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