Thermon Terminator ZP-S Installation Instructions Manual Download Page 2

IP66  NEMA/Type 4X     -60

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Listed Heat Tracing Cable System 137M
Ordinary & Hazardous Locations
Class I, Division 2, Groups A, B, C & D
Class II, Division 2, Groups F & G, Class III
Class I, Zone 1, AEx e II T4/T6
Ex e II T4/T6

 0539          II 2 G & D EEx e II T4/T6        01ATEX0021995

Warnings

Due to the risk of electrical shock, arcing and fire caused by product
damage or improper usage, installation or maintenance, a ground-fault
protection device is required.

Installation must comply with Thermon requirements and be installed
in accordance with the NEC, CEC, or any other applicable national
and local codes.

Component approvals and performance ratings are based on the use of
Thermon specified parts only.  User supplied power connection fittings
must be European certified for EEx e or UL Listed or certified for AEx e
(North America only).

De-energize all power sources before opening enclosure.

Keep ends of heating cable and kit components dry before and during
installation.

Kit Contents

1

2

Tools Required

Certifications/Approvals

1

2

4

5

3

6

7

8

9

11

10

2

1

Junction Box Lid

3

1

Junction Box Base w/ O-ring

4

1

Nut

5

1

Banding

6

1

RTV Tube

7

3

Power Connection Boots

8

1

Banding Guide

10

3

Ground Sleeves

Item Qty

Description

1

1

Expediter Assembly

Support Cap w/ O-ring
Threaded Grommet Compressor
Grommet
Support Base w/ O-ring

11

1

Junction Box Cord

9

1

Terminal Blocks w/ DIN Rail

(Refer to terminal specifications for maximum allowable wire size)

Summary of Contents for Terminator ZP-S

Page 1: ...llation Instructions Terminator ZP S For Power Connection 1 3 Cables In Line Splice Connection T Splice Connection or End Termination 1 2 Cables Applications for use with HPT power limiting and FP con...

Page 2: ...rformance ratings are based on the use of Thermon specified parts only User supplied power connection fittings must be European certified for EEx e or UL Listed or certified for AEx e North America on...

Page 3: ...n loop See pages 11 12 for multiple cable installation tips 1 Insert cable into expediter If mounted on bottom of pipe punch out weep hole 2 Slide expediter toward pipe and route cable through support...

Page 4: ...rim ends of braid 8 9 Cut and remove primary insulation jacket 10 Cut and remove heating element and fiberglass overlay FP cable only Push any remaining heating element wire under the primary insulati...

Page 5: ...cable back through expediter Tighten cap securely Tape cable expansion loop to pipe 16 Using dimple molded into side of junction box base to locate center of hole drill for user supplied power connec...

Page 6: ...et screws shall be tightened to a torque value of 1 4 Nm 12 4 lb in See page 13 for wiring details 21 Install junction box lid and twist hand tight Insert screwdriver into ratchet slots located on sid...

Page 7: ...oop A1 Insert two cables into expediter A2 Locate bus connection and cable as shown Cut end of cable at angle to aid in piercing grommet Leave additional cable for expansion loop B1 Insert three cable...

Page 8: ...Power Connection 1 to 3 Cables C1 In Line Splice and T Splice C2 End Termination 1 to 2 Cables Remove jumpers for 2 cable terminations C3 13 14 Wiring Details...

Page 9: ...Thermon Manufacturing Company 100 Thermon Drive P O Box 609 San Marcos Texas 78667 0609 Phone 512 396 5801 Fax 512 396 3627 1 800 820 HEAT www thermon com Form No 50820 08 25 04...

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