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3. 

Contactor is burned or welded

3.1  Check the contactor for burn 

marks and blackening. Replace 
the contactor.

3.2  Check incoming power to the 

heater to ensure there are no 
voltage fluctuations.

4. 

Heat exchanger is dirty

4.1  Clean the heat exchanger 

using compressed air.

5. 

PRV has released

5.1  If there are signs that the 

PRV has released fluid, PRV 
indicator is broken, blackening 
around the PRV exit hole, or 
there are fluid stains visible on 
the top louver, shut the unit 
down immediately.

5.2  Check for restricted air flow, 

bad motor, broken thermostat 
or malfunctioned high limit.

Ruffneck™ Troubleshooting Tips

1. 

Heater is not operating

1.1  Check all fuses in heater 

control box.

1.2  Check remote disconnect 

switch and circuit breaker.

1.3  Check voltage supplied to the 

heater – refer to the heater data 
plate for voltage requirements. 

1.4  Check thermostat by turning 

it and check continuity with a 
multimeter. 

1.5  Check the condition of the 

disconnect switch if the heater 
is so equipped. Measure 
continuity through the 
disconnect by engaging the 
switch.

1.6  Verify that there is a jumper 

wire present between terminals 
5 and 6 on the terminal block 
located in the control box.

2. 

Contactor is chattering.

2.1  Check supply voltage.
2.2  Check wiring connections. 

Tighten all loose electrical 
connections. 

2.3  Check thermostat for continuity 

(See 1.4). If thermostat does 
not break continuity, replace 
thermostat.

CAUTION: DO NOT FORCE 

CONTACTS CLOSED

CAUTION: DO NO USE WATER 

TO CLEAN THE HEATER.

CAUTION: IF PRV HAS 

RELEASED, SEND THE UNIT  

IN FOR REPAIR OR  

REPLACE THE CORE.

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