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55

C. 

ELECTRICAL CONNECTIONS OVERVIEW

 

Status LEDs

Power & Simulate 

Precipitation Switches

Set Point Dials

CAUTION

CAUTION. 

Disconnect heater from power supply at 

integral disconnect or fuse box before opening 
closures or servicing heater.

Lock the switch in the “OFF” (open) position and 
tag the switch to prevent unexpected power 

application. 

This heater should only be serviced by qualified 
personnel with electrical heating equipment 

experience.

Install and use the heater in accordance with local 
codes and this Owner’s Manual.

NOTE:  

Refer to schematic inside door for electrical connections.

C.1     

Power 

Connect 120V power to terminals 1 and 3, and ground 
wire to ground stud.

C.2     

Control 

Connect heater control to terminals 9 and 8, (Normally 
Open, NO) or 9 and 7 (Normally Closed, NC).

C.3     

Alarm Indication 

1. 

A 120Vac Alarm signal from the heater can be used to 

trigger the aggressive retry feature of the EMS. 

1.1  Connect the Alarm Neutral terminal 6 to the 

neutral in the heater. Connect the Alarm signal 

(120Vac) from the heater to terminal 5 on EMS. 

1.2  

On a MARK VI heater the alarm signal is 
available directly on the “ALARM” relay coil, 

contact A1. 

1.3  

On a MARK VII heater connect the alarm signal 

to either Terminal Block 1 terminal 1 or to the 

“ALARM” relay terminal 2. 

1.4  

On a Micro heater the signal is available at the 

“ALARM” relay terminal 9. 

NOTE:  

YARDMASTER heaters do not require this connection. 

The aggressive retry feature is integrated into the 

YARDMASTER controller.

C.4     

Aggressive Retry 

1. 

If the heater you are controlling is equipped with a 
flame safety relay reset module, connect the reset to 
the appropriate terminals 14 and 13 (NO). If the heater 
is equipped with Direct Spark Igniter connect the 

reset normally closed contact, terminals 12 and 14, 

into the wire to the request relay. 

NOTE:  

YARDMASTER heaters do not require this connection. 

The aggressive retry feature is integrated into the 

YARDMASTER controller.

1.1  

Turn on power at electrical service. Ensure 5 

amp panel breaker is closed.

C.5     

Operation and Adjustments

1. 

Set Point Dials: The EMS board (15919) monitors 

environmental conditions based on various set 

points. All set points are easily adjustable by dials 
located at the top of the EMS board. These set points, 
when triggered by environmental conditions, send 

out a signal to the controller to turn the heaters on. 

2. 

Power Switch and Moisture Simulation Switch

: The 

power switch and a moisture simulation switch 
enable resetting or disabling the EMS and aid in 

troubleshooting. 

LED Lights: On the right side of the EMS board there 
are a number of LED lights which indicate the status 

of the EMS board.

Summary of Contents for Fastrax

Page 1: ...g or using the heater Please adhere to instructions published in this manual Failure to do so may be dangerous and may void certain provisions of your warranty Fastrax is a registered trademark of Thermon Copyright 2021 All rights reserved ISO 9001 Energy Management System EMS Installation Operation Manual Rail Thermostat Control Box ArcticSense ...

Page 2: ...heater It detects moisture and senses ambient and rail temperature turning the heater on when it snows and the rail is cold 2 The EMS provides an aggressive retry for heaters equipped with the appropriate remote Flame Safety Relay reset 3 The EMS provides a low temperature cut out feature for use with propane fired heaters that do not have tank heaters and are located in cold environments where th...

Page 3: ... the points and tie duct as shown Select a location shaded from the sun Provide strain relief in the cable by leaving adequate slack as shown to allow for rail pumping Remove the yellow shim washers when installed on 115 lb rail or lighter Loosen the two mounting bolts and attach the rail thermostat to the rail flange by tapping it on with a hammer Once in place tighten mounting bolts to maximize ...

Page 4: ... 5 Replace the cover tighten the four 4 Phillips screws 6 Connect the surge isolator two pin connector with the mating plug located inside the electrical component area hanging immediately under the DSI ...

Page 5: ...al Block 1 terminal 1 or to the ALARM relay terminal 2 1 4 On a Micro heater the signal is available at the ALARM relay terminal 9 NOTE YARDMASTER heaters do not require this connection The aggressive retry feature is integrated into the YARDMASTER controller C 4 Aggressive Retry 1 If the heater you are controlling is equipped with a flame safety relay reset module connect the reset to the appropr...

Page 6: ...quire this feature and the set point can be lowered to the minimum of 55 C 67 F 7 DELAY ON DELAY OFF DIP SWTCHES ON THE BOARD These switches are used to set the DELAY ON and DELAY OFF times for EMS operation The value of the time is calculated by adding the binary code value of the actual switch Minimum step is one minute The values are 1 2 4 8 16 32 64 and 128 and any combination between and up t...

Page 7: ...etal Oxide Varistor Part No 9049 0052 Rail thermostat only 13340 03 Enclosure only 17895 Rail thermostat surge isolator Replacement board only 15948 Rail thermostat jumper 16422 02 Ambient temperature sensor 16426 ArcticSense c w 10 cable 13849 02 ArcticSense head only 13849 03 Rail thermostat c w 40 cable 16442 03 ...

Page 8: ... 16422 03 WITH SURGE PROTECTION ON RAIL TEMP SWITCH GRu 10 APRIL 2000 PRODUCTION RELEASE REF ECN 949 B TB1 1 TB1 2 TB1 3 TB1 4 TB1 5 TB1 6 TB1 7 TB2 1 TB2 2 TB2 3 TB2 4 12 AWG GREEN WIRE 12 AWG GREEN WIRE TB 4 CONNECT POWER GROUND TO GROUND STUD ON ENCLOSURE 13 NOV 2000 C GROUNDING INFORMATION ADDED ECN 1125 PRECIPITATION SENSOR TO GROUND STUD ON ENCLOSURE TO GROUND STUD ON ENCLOSURE D ECN 1122 5 ...

Page 9: ...9 9 Section Running Footer NOTES ...

Page 10: ...10 10 NOTES ...

Page 11: ...11 11 NOTES ...

Page 12: ...ng defects apparent within 30 days from the date of installation The Company neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with the product s The Purchaser agrees that all warranty work required after the initial commissioning of the product will be provided only if the Company has been paid by the Purchaser in full accordance with the t...

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