Thermo Technologies USDT 3002 Mounting, Connection, Operation, Troubleshooting Download Page 8

USDT 3002

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3. Activating the Operating System
 

User has the option of  a one or two relay system 

1

3

2

backwards

forward

SET

(Selection / Adjustment mode)

Operation cont-
rol lamp

Arr 1

Arr 2

1. AC power supply must be activated. The controller passes 
an initialisation phase in which the operating control lamp 
flashes red and green. At this point the controller is in au-
tomatic operation with factory settings. 

Arr 1. Controller is ready for operation o the user may 
activate the 2nd relay: 

2. - Arr 2: Extended Solar System (with second relay)

-locate Arr by holding down forward key for 2 seconds

-press center key to begin set

-increase to Arr 2 using forward key

-press center key to save adjustment

Now the controller is ready for operation.

4.  Controller parameter and indication channels

4.1  Channel-overview

Legend:

x

Corresponding channel is available.

x*

Corresponding channel is available if the appropriate option 
is activated.

  

 

Corresponding channel is only available if the option heat 
quantity measurement is 

activated

 (OWMZ).

 

MEDT

The channel antifreeze content (MED%) is only shown if a 
medium other than 

water or Tyfocor LS / G-LS (MEDT 

0 or 3)

 is used. The adjustment is only appropriate when 

using other types of antifreeze.

  

 

Corresponding channel is only available if the option heat 
quantity measurement is 

deactivated

 (OWMZ).

Please note:

 

 

S3 and S4 are only indicated if sensors are connected.

channel

Arr

specification

page

1

2*

COL

x

x

Temperature collector 1

9

TST

x

Temperature tank 1

9

TSTL

x

Temperature tank 1 below

9

TSTU

x

Temperature tank 1 above

9

S3

x

Temperature sensor 3

9

TRF

Temperature return sensor

9

S4

Temperature sensor 4

9

h P1

x

Operating hours relay 1

9

h P2

x

Operating hours relay 2

9

kWh

Heat quantity kWh

10

MWh

Heat quantity MWh

10

Arr

1-2

System

8

DT O

x

x

Switch-on temperature difference

10

DT F

x

x

Switch-off temperature difference

10

S MX

x

x

Maximum temperature tank 1

10

EM

x

x

emergency temperature collector 1

10

channel

Arr

specification

page

1

2*

OCX

x

x

Option collector cooling collector 1

11

CMX

x*

x*

Maximum temperature collector 1

11

OCN

x

x

Option minimum limitation collector1

11

CMN

x*

x*

Minimun temperature collector 1

11

OCF

x

x

Option antifreeze collector 1

11

CFR

x*

x*

Antifreeze temperature collector 1

11

OREC

x

x

Option reccoling

11

O TC

x

x

Option tube collector

12

AH O

x

Switch-on temp. for thermostat 1

12

AH F

x

Switch-off temp. for thermostat 1

12

OHQM

x

x

Option WMZ

12

FMAX

Maximum flow

12

MEDT

Antifreeze type

10

MED%

MEDT MEDT Antifreeze content

10

HND1

x

x

Manual operation relay 1

12

HND2

x

x

Manual operation relay 2

12

LANG

x

x

Language

12

UNIT

x

x

Change over °FAH / °CEL

12

PROG

XX.XX

Program number

VERS

X.XX

Version number

Summary of Contents for USDT 3002

Page 1: ...USDT 3002 Thanks for buying Read this manual carefully to get the best perfomance from this unit USDT 3002 Unit Mounting Power Connections Operation Troubleshooting manual ...

Page 2: ...ted Any use outside of the copyright requires the approval of Thermo Technologies This especially applies for copies translations micro films and electronic storage media Editor Thermo Technologies Important notice Accuracy of all texts and drawings in this manual are to the best of Thermo Technologies knowledge and consent The information and illustrations contained in this manual should act only ...

Page 3: ...40050 Environmental temp 0 104 F Size 172 x 110 x 46 mm Mounting wall mounting mounting into patch panels is possible Power supply 115V Total power supply 2 x 1 A Mode of operation Typ 1 b Breaking capacity per relay electromechanical relay 2 x 1 A At the factory USDT 3002 is set to control a standard solar water heating system with an auxiliary relay to divert surplus heat The auxiliary relay can...

Page 4: ... The power supply to the controller must be via an external power supply switch last step of installation and the line voltage must be 115 Volt 50 60 Hz Flexible lines are to be fixed at the housing by enclosed strain relief supports and screws The controller is equipped with 2 relays for connection to system counterparts e g pumps valves etc can be con nected Relay 1 18 conductor R1 17 neutral con...

Page 5: ...d 2nd relay R2 The sensor S4 TRF can optionally be used fas a flow meter or a 4th temperature sensor Arr 2 1 2 2 Allocation of terminals for system 2 Arr 2 Symbol Specification S1 collector sensor S2 tank sensor below S3 tank sensor at the top S4 TRF optional sensor for flow meter additional tempe rature input R1 solar pump R2 pump for heat exchange Symbol Specification S1 Collector sensor S2 Tank sen...

Page 6: ...crolling forward through the indication menu or to increase the adjustment values The backwards key 2 is accordingly used for the reverse function Select a channel channel using the forward back keys 1 and 2 Briefly press the center key so that SEt flashes Adjust the value using the foward back keys then briefly press the center key so that SEt permanently appearsThe adjusted value is now saved Addit...

Page 7: ...r sensor Pump 3 way valves The flow direction or the current bre aking capacity are always shown Heating circuit Tank 1 and 2 with heat exchanger After heating with burner symbol Temperature sensor 2 2 3 System screen only system screen Constantly green System functioning correctly Red green blinking blinking initialisation phase of manual operation Red blinking sensor defect 2 3 Blinking codes 2 3...

Page 8: ...ing channel is only available if the option heat quantity measurement is deactivated OWMZ Please note S3 and S4 are only indicated if sensors are connected channel Arr specification page 1 2 COL x x Temperature collector 1 9 TST x Temperature tank 1 9 TSTL x Temperature tank 1 below 9 TSTU x Temperature tank 1 above 9 S3 x Temperature sensor 3 9 TRF Temperature return sensor 9 S4 Temperature sensor...

Page 9: ...e operating hours counter adds up the solar operating hours of the respective relay h P Completed hours are shown on the display and may be reset back to 0 Select the operating hours channel h P The center button for approx 2 seconds in order to get back into the RESET mode of the counter The display symbol is flashing and the operating hours will be set to 0 Press the center button again to save t...

Page 10: ...he switch off temperature difference DF DT O Switch on temperature Adjustment range 2 0 40 0 Ra Factory setting 12 0 DT F Switch off temperature diff Adjustment range 1 0 38 Ra Factory setting 8 0 Ra Primarily the controller works in the same way as a standard differential controller If the switch on difference DTO is reached the pump is activated If the adjusted switch off temperature is underrun...

Page 11: ...ustment range OFF ON Factory setting OFF The minimum collector temperature must be exceeded so that the solar pump R1 R2 is switched on The minimum temperature shall avoid a steady starting up of the solar pump or solid fuel boiler charging pumps for low collector temperatures If the minimum temperature is underrun in the display is shown flashing 4 1 13 Recooling function 4 1 12 Antifreeze functio...

Page 12: ...ed for storage of surplus energy or after heating AH O AH F the 2nd relay is used for after heating AH O AH F the 2nd relay is used for use of surplus energy On the display is shown if the second relay output is activated 4 1 15Thermostat function Arr 2 after heating use of surplus energy AH O 2nd relay switch on temperature Adjustment range 32 203 F Factory setting 104 F AH F 2nd relay switch off...

Page 13: ...over spare fuse is enclosed in the accessory bag Operating control lamp flashes red On the display appears the symbol and the symbol Sensor defect An error code is shown on the relevant sensor indication channel instead of a temperature 88 8 888 8 Line break Check the line Short circuit Check the line Pt1000 temperature sensors pinched off can be checked with an ohmmeter In the following the resist...

Page 14: ... replace Decalification no Heat exchanger plugged yes no Cleaning Heat exchanger too small yes New calculation of the dimension no Plausibility control of the option tube collector spe cial function Change Ton and Toff accordingly Switch on temperatu re difference Ton too large no yes Collector sensor unfavor able placed e g contact sensor instead of immersion sleeve sensor o k no Pump is overheate...

Page 15: ...p in manual operation yes There is no current check fuses replace them and check power supply The adjusted temperature difference for starting the pump is too high choose an matching setting no Is the current of the pump released by the controller yes Is the pump stuck Put the pump into operati on by means of a screwdri ver is it passable now Is the pump defective replace it Are the fuses of the c...

Page 16: ... thermomax com 6 Accessories Overvoltage protection We highly recommend installing the overvoltage protection in order to avoid damages at the collector e g by lighte ning Sensors Our product range includes high precision temperature sensors flatscrew sensors ambient temperature sensors indoor temperature sensors cylindrical clip on sensors and irradiation sensors also to be used as full sensors wi...

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