Thermo Solar ECO2 160 Technical Installation Manual Download

Page: 3 / 20

TABLE OF CONTENTS

INSTRUCTIONS FOR THE MOUNTING

OF THE SUPPORT BASE ON TILT ROOF

Page 4-5

DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK

AND COLLECTOR ON TILT ROOF

Page 6-7

INSTRUCTIONS FOR THE MOUNTING

OF THE SUPPORT BASE ON FLAT ROOF

Page 8-9

DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK

AND COLLECTOR ON FLAT ROOF

Page 10-11

INSTRUCTIONS FOR THE MOUNTING

OF THE SOLAR SYSTEM ON FLAT ROOF

Page 12-13

TECHNICAL CHARACTERISTICS – DIMENSIONS –

WEIGHTS OF SOLAR SYSTEMS

Page 14

TYPES OF SOLAR SYSTEMS / PROPORTION OF ANTIFREEZE LIQUID – WATER

Page 14

TECHNICAL CHARACTERISTICS OF THE WATER TANK

Page 15

TECHNICAL CHARACTERISTICS OF THE COLLECTOR

Page 15

ELECTRICAL CONNECTION DIAGRAM

OF AUXILIARY HEATING RESISTANCE (DOUBLE ENERGY)

Page 16

ELECTRICAL CONNECTION DIAGRAM OF AUXILIARY HEATING RESISTANCE

AND COPPER TUBE COIL FOR EXTERNAL THERMAL SOURCE (TRIPLE ENERGY)

ORIENTATION OF SOLAR SYSTEM

Page 17

INSTALLATION OF 6 SOLAR SYSTEMS ON LINE

DIMENSIONS OF SOLAR SYSTEMS

Page 18

INSTALLATION OF SOLAR COLLECTORS ON LINE (20sq.m.)

Page 19

TECHNICAL INSTALLATION
MANUAL FOR THE
SOLAR SYSTEM

TABLE OF CONTENTS

INSTRUCTIONS FOR THE MOUNTING

OF THE SUPPORT BASE ON TILT ROOF

Page 4-5

DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK

AND COLLECTOR ON TILT ROOF

Page 6-7

INSTRUCTIONS FOR THE MOUNTING

OF THE SUPPORT BASE ON FLAT ROOF

Page 8-9

DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK

AND COLLECTOR ON FLAT ROOF

Page 10-11

INSTRUCTIONS FOR THE MOUNTING

OF THE SOLAR SYSTEM ON FLAT ROOF

Page 12-13

TECHNICAL CHARACTERISTICS – DIMENSIONS –

WEIGHTS OF SOLAR SYSTEMS

Page 14

TYPES OF SOLAR SYSTEMS / PROPORTION OF ANTIFREEZE LIQUID – WATER

Page 14

TECHNICAL CHARACTERISTICS OF THE WATER TANK

Page 15

TECHNICAL CHARACTERISTICS OF THE COLLECTOR

Page 15

ELECTRICAL CONNECTION DIAGRAM

OF AUXILIARY HEATING RESISTANCE (DOUBLE ENERGY)

Page 16

ELECTRICAL CONNECTION DIAGRAM OF AUXILIARY HEATING RESISTANCE

AND COPPER TUBE COIL FOR EXTERNAL THERMAL SOURCE (TRIPLE ENERGY)

ORIENTATION OF SOLAR SYSTEM

Page 17

INSTALLATION OF 6 SOLAR SYSTEMS ON LINE

DIMENSIONS OF SOLAR SYSTEMS

Page 18

INSTALLATION OF SOLAR COLLECTORS ON LINE (20sq.m.)

Page 19

TECHNICAL INSTALLATION
MANUAL FOR THE
SOLAR SYSTEM

22-23

16-17

Page

COLLECTOR’S DATA SHEET

TRANSPORTATION AND HANDLING

Summary of Contents for ECO2 160

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Page 3: ...Page 19 TECHNICAL INSTALLATION MANUAL FOR THE SOLAR SYSTEM TABLE OF CONTENTS INSTRUCTIONS FOR THE MOUNTING OF THE SUPPORT BASE ON TILT ROOF Page 4 5 DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK AND COLLECTOR ON TILT ROOF Page 6 7 INSTRUCTIONS FOR THE MOUNTING OF THE SUPPORT BASE ON FLAT ROOF Page 8 9 DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK AND COLLECTOR ON FLAT R...

Page 4: ...f a min 900mm and max 1080mm D1 D2 We screw the stainless steel straps to the oblong wood or flooring as at photo 1 and we leave the one side out of the tiles at least 200mm in the same distance and length between them We reposition again the tiles as they were and we screw the external side of the stainless steel straps F on the vertical long bracket supports A A of the support base photo 2 with ...

Page 5: ...en we screw the stainless steel straps F to the oblong wood or flooring as at photo 1 and we reposition again the tiles as they were before When we have finished with the vertical long bracket supports A A we position and screw at their lower part the horizontal support angle C of collector as at photo 4 and at their upper part the horizontal support angle B of water tank collector photo 5 SUPPORT...

Page 6: ...01 02 03 04 05 06 07 09 10 11 12 13 14 15 13 17 24 14 13 18 13 15 16 13 15 02 06 DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE ...

Page 7: ...ngle Male Female 13 Permanite washer fibre 14 Long stainless steel tube with brass raccor closed circuit 15 Brass nut male 16 Brass nut female 17 Brass screw plug Male 18 Brass angle Male Female 19 Inlet of hot water from collector to water tank closed circuit 20 Short stainless steel tube with brass raccor closed circuit 21 Brass interconnector only for the connection between 2 or 3 collectors 22...

Page 8: ...ing the oval longer hole We insert the cutting bevel part of the vertical shorter bracket support D in the slot of the back side of the long bracket support A as at photo 1 We assemble the X diagonal braces E with screw and back nut at the middle hole and then we adjust them at the back side of the vertical shorter bracket support D with screw and back nut as at photo 5 INSTRUCTIONS FOR THE MOUNTI...

Page 9: ...the lower horizontal support angle C of collector as at photo 6 We have to take care that the solar support base has the correct orientation see page 17 and when we have installed the collector s and the water tank on it we drill the holes at the flooring with twist drill of 10mm and we insert the plastic sockets and long screws with washers as at photo 2 and photo 3 THE SUPPORT BASE ON FLAT ROOF ...

Page 10: ...10 DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN 01 02 03 04 05 06 07 09 10 12 13 14 15 13 17 24 18 14 13 13 15 25 13 16 15 11 ...

Page 11: ...brass raccor closed circuit 15 Brass nut male 16 Brass nut female 17 Brass screw plug Male 18 Brass angle Male Female 19 Inlet of hot water from collector to water tank closed circuit 20 Short stainless steel tube with brass raccor closed circuit 21 Brass interconnector only for the connection between 2 or 3 collectors 22 Brass reducing hexagon bush ó 23 Spherical switch with special nozzle for pl...

Page 12: ...level in order to check that our collector s is are aligned Afterwards we position the metallic corner supports of collector s H as at photo 1 that we have to insert them first in the aluminium frame of the collector and then screw them in the jam nut M8 that is placed to the horizontal support angle We place one edge of the transparent special plastic tube L at the refilling valve that is photo 1...

Page 13: ...N 08 which means that all of the air has come out the closed circuit is filled up and we can screw the security valve finally At the end as long as we have checked very carefully all of the connections for any possible leakages we position the protection side cover of aluminium J as at photo 2 and the protection middle cover of aluminium K in case of 2 3 collectors as at photo 3 and finally we pla...

Page 14: ...2 90mÇ ECO2 200 2mÇ ECO2 200 4mÇ ECO2 250 4mÇ ECO2 300 4mÇ ECO2 300 6mÇ MINIMUM TEMPERATURE ÆC THERMAL FLUID Kg WATER Kg THERMAL FLUID Kg WATER Kg THERMAL FLUID Kg WATER Kg THERMAL FLUID Kg WATER Kg THERMAL FLUID Kg WATER Kg THERMAL FLUID Kg WATER Kg THERMAL FLUID Kg WATER Kg 1 00 5 00 1 00 5 70 1 50 5 50 1 50 6 20 2 00 8 20 2 00 8 20 2 00 9 00 5 1 50 4 50 1 50 5 20 2 00 5 00 2 00 5 70 2 50 7 70 2...

Page 15: ...g sq m 4 SIDE INSULATION Rockwool 20mm thickness density 50kg sq m 5 ABSORBER PLATE Copper strips 0 20mm Selective or Painted treatment 6 ABSORBER RISERS Copper strips 10x0 5mm Headers 22x0 70mm 7 GLASS COVER Tempered prismatic glass Mistlite 8 WATER PROOFING Black silicone IG EPDM rubber adhesive tape TECHNICAL CHARACTERISTICS OF THE COLLECTOR Collector Type S 2000 S 2900 Dimensions mm 1000x2000x...

Page 16: ...e levels yourself by using the temperature regulator 30 but we recommend not setting it more than 75ÆC The thermal security switch 29 in order to be activated the red button must be pressed As long as we have inserted the electric cable 41 from the slot of the protection hutch for the electric resistance 43 we connect the cables on the conductor joint 34 and we place them at the correct position a...

Page 17: ...al decreased when the system is oriented less than 45o degrees South East or South West If we increase the surface of the solar system by using larger collectors or adding one more collector the solar system can be oriented up to 90o South East or South West with minimal or no impact to the annual thermal performance ATTENTION We will exactly do the opposite when we are at the Southern hemisphere ...

Page 18: ... pressure drop INLET OF COLD WATER OUTLET OF HOT WATER DIMENSIONS OF SOLAR SYSTEMS TYPE ECO2 160 2mÇ ECO2 160 2 90mÇ ECO2 200 2 90mÇ ECO2 200 4mÇ ECO2 250 4mÇ ECO2 300 4mÇ ECO2 300 6mÇ mm 2120 2150 2150 2150 2150 2150 2150 2150 2120 2120 2120 2160 2160 2160 L mm H w 1000 1450 1450 2150 2150 2150 3300 W mm L DN 32mm 1 1 4 DN 20mm 3 4 DN 20mm 3 4 DN 20mm 3 4 DN 32mm 1 1 4 DN 25mm 1 DN 25mm 1 DN 20mm...

Page 19: ...TION GATE VALVE 2 COLLECTOR SENSOR 3 THERMOMETER 4 AUTOMATIC RELIEF VALVE INLET OF COLD WATER OUTLET OF HOT WATER 4 4 4 4 4 4 1 1 1 2 2 2 3 3 3 DN 32mm 1 1 4 DN 20mm 3 4 DN 25mm 1 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ 2mÇ DN 32mm 1 1 4 DN 25mm 1 DN 25mm 1 ...

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