Thermalec ZENITH  ZHR 96 Instruction Manual Download Page 15

Zenith Range Instruction Manual

 

Page 9 

 

 

Introduction 

The  Thermalec  Zenith  heater  is  designed  for  use  with  swimming  pools,  spas  and  other 
similar installations. 

To prevent damage to the heater it must not be operated unless it is fully flooded with a 
sufficient flow of pool water

An interlock is fitted, ensuring that the heater cannot be operated unless the filter pump 
is running. 

A temperature controller is fitted to allow control of the water temperature in the range 
15 to 45

°

C. The maximum water temperature is limited to 52

°

C by a safety thermostat. 

A  thermometer  displays  the  heater  outlet  water  temperature  when  the  heater  is  OFF. 
When  the  heater  is  ON  the  reading  may  be  slightly  higher,  depending  on  the  flow  rate 
through the heater. 

The heater is designed to operate at a maximum pressure of 2 bar (30 psi). 

Exceeding this 

limit will operate the pressure relief valves located on the heater vessel

The  pool  temperature  will  rise  gradually  if  the  heater  has  been  sized  according  to  our 
published sizing methods. 

These  are  designed  such  that  in  May  of  an  average  year,  in  North-western  Europe,  an 
outdoor  pool  that  is  heated  during  the  off-peak  power  supply  period  of  seven  hours  a 
day, will take about five nights to reach the required temperature.  It is assumed that the 
pool would be equipped with a solar cover. The actual time taken to reach temperature is 
determined  by  the  ambient  air  and  water  temperatures  and  by  the  overall  heat  losses 
from the pool. 

 

Installation 

Regulations & Codes of Practice

This heater must be installed by a competent and certified person, strictly in accordance 
with the relevant standards and regulations in the country of use for the  installation of 
mains powered electrical equipment in the vicinity swimming. 

In  the  UK  these  standards  are  BS 7671  (lEE  Regulations,  16

th

  Edition)  and  the  SPATA 

standards.  Electrical  installations  for  swimming  pools  in  the  UK  are  classified  as 
‘Notifiable’  under  Part  P  of  the  Building  Regulations  2005.  This  means  that  a  qualified 
electrician,  registered  with  a  self-certification  scheme,  must  carry  out  the  work. 
Alternatively, another person may carry out the work, but it must be notified to the local 
authority who will arrange for inspection & testing to be carried out

Summary of Contents for ZENITH ZHR 96

Page 1: ...l Heater ZENITH RANGE 96kW 120kW 144kW 168kW Meddings Thermalec Ltd Kingsley Close East Way Lee Mill Industrial Estate Ivybridge Devon PL21 9LL United Kingdom Tel 01752 313343 Fax 01752 313353 sales t...

Page 2: ...on 10 Positioning the heater on the flowsheet 10 Positioning and piping connection of the heater 11 Direction of flow through the heater 12 Electrical Installation 12 3 OPERATION 15 Commissioning 16 F...

Page 3: ...rmalec we always welcome customer feedback Should you have any comments or suggestions regarding this equipment please do not hesitate to contact us Thermalec pool heaters are built to the highest sta...

Page 4: ...res of the Thermalec Zenith ZHR Pool Heater 2 Figure 2 Sectional model of a typical Thermalec Pool Heater 3 Figure 3 Suggested heater position on plant room flowsheet 10 Figure 4 Water connection on a...

Page 5: ...ited actions or procedures WARNING or INSTRUCTION Warning of danger General warning that special attention should be paid Important instruction that must be followed WARNING Voltage or high voltage Ri...

Page 6: ...Zenith Range Instruction Manual Page v...

Page 7: ...Zenith Range Instruction Manual Page 1 1 GENERAL...

Page 8: ...s of the Thermalec Zenith Pool Heater KEY Electrical control gear enclosure Drain valve Circuit breakers on front fascia Support foot Control panel on front fascia Water inlet default Water outlet def...

Page 9: ...Y Electrical control gear enclosure Inlet baffle plate uPVC element holding plate Temperature pocket Outlet baffle plate Water inlet overflow weir Water outlet nozzle default Water inlet port default...

Page 10: ...The heating elements are suspended inside the vessel from the thick uPVC element holding plate that covers the top of the vessel and from which the removable baffles are also suspended The heating el...

Page 11: ...n switched on followed by the circuit breakers on the heater A red indicator shows that the heater is powered An amber light on the heater indicates that the filter pump is in operation If the pump do...

Page 12: ...ater flowrate ranges Zenith Heater Installed power 96 kW 120 kW 144 kW 168 kW Maximum hard water l min 700 700 700 700 Maximum soft water l min 350 350 350 350 Minimum l min 160 200 240 280 Control an...

Page 13: ...owered X 1 Red EHOT Electrical data Protection level IP 21 Fuses 2 x 2 Amp Pump interlock voltage 230 V AC Element heat flux 11 5 W cm2 max Standard Power Supply 400V 3ph 50Hz Model Ref Load kW Curren...

Page 14: ...Zenith Range Instruction Manual Page 8 2 INSTALLATION...

Page 15: ...These are designed such that in May of an average year in North western Europe an outdoor pool that is heated during the off peak power supply period of seven hours a day will take about five nights...

Page 16: ...g diagram illustrates a suggested plant flowsheet showing the positioning of the heater with respect to the other plant room process units Chemical dosing systems should not be installed adjacent to t...

Page 17: ...point of a pipework system Water may drain from the heater causing damage to it The pipework must be designed such that the heater is always full of water The heater must always be installed horizonta...

Page 18: ...itch heater circuit breakers to OFF b Switch main power supply and pump interlock supply to OFF c Remove main cover d Reverse the two probes The controller probe is situated at the left hand end of th...

Page 19: ...led firmly down onto the incoming cable ends Make sure that the cable is of sufficient diameter to ensure a good clamp is made and if required wind a length of copper strand around the other strands t...

Page 20: ...Zenith Range Instruction Manual Page 14 Figure 4 Drg APH 13 19 Heater filter pump interlock...

Page 21: ...Zenith Range Instruction Manual Page 15 3 OPERATION...

Page 22: ...ve flow of water into pool Amber pump supply lamp ON j Switch main power supply to ON Red mains power supply light is ON k Remove seal from heater circuit breakers and switch ON Red and Amber heater s...

Page 23: ...00 gal hr 350 l min Minimum 1920 gal hr 160 l min 2400 gal hr 200 l min 2880 gal hr 240 l min 3360 gal hr 280 l min Calculation of the water flowrate To calculate the exact flowrate of water flowing t...

Page 24: ...consideration should be given to opening the vessel to remove debris If the pool is to be kept in a semi operational condition during the winter then the heater may only be left full of water if the f...

Page 25: ...t lf so reset and wait if thermostat trips again check for sufficient water flow and air in system lf trip is not associated with this check individual heating elements for insulation resistance Prote...

Page 26: ...xing of the warm water from the heater with the cooler water in the pool leading to a layer of warmer water forming at the height of the inlets To cure this aim the direction of the pool inlet jet dow...

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