Thermal Edge CS011 Series User'S & Technical Manual Download Page 7

                                                                                                      

 

1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

[email protected]

 

SP-ENG-211-D48-02 Rev 1.2          

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The condenser fan is controlled by the refrigerant pressure and will turn on later when the 
operating pressure builds up.  This feature allows low ambient operation and reduces current 
inrush at initial power on. 

 

Run the air conditioner for 15 minutes; during this time the condenser fan will turn on after the 
condenser coil warms up.

 Note: Ambient Temperature must be at least 75°F.

 

 

Turn the unit off if the equipment makes any unexpected or hard mechanical noises or 
vibrations and refer to the troubleshooting guide in this manual. 

 

The supply cold air should be at least 10°F colder than the return air entering the unit.  If it is 
not, refer to the troubleshooting guide in this manual; 

 

When you are satisfied that the unit is operating properly, turn unit off, disconnect the power 
and mount the unit on the enclosure in accordance with the Mounting the Air Conditioner 
section in this manual. 

 
Mounting the Air Conditioner 
 

Using the template supplied, determine where the air conditioner is to be mounted and assure that all 
required cuts and holes will not interfere with or damage the enclosure or its contents.  Assure that 
there is a 3

” clearance between walls / obstructions and the air conditioner for the condenser supply 

air and return air flow so that it is not restricted.  Restricted condenser air flow will affect the air 
conditioner’s performance.  

Note: The CS011 series is constructed with two condenser coils so that it 

is permissible to provide less than a 

3” clearance for the supply air to one of the coils without affecting 

performance.

  Mount the air conditioner high on the enclosure in order to cool the hot air at the top of 

the enclosure.  Position the unit where the cold air can circulate across the width of the enclosure to 
cool it all the way across.  
 
Once proper mounting placement is determined, turn the enclosure equipment off, if possible, to 
prevent damage.  Drill and cut the holes as indicated on the mounting template.  Install insulation 
gasket as required to ensure an air tight closed loop seal.  Be cautious not to let any cutting debris fall 
into the enclosure. 
 
Hang the air conditioner on the easy hang flange and from inside the enclosure use the fasteners 
supplied to attach the air conditioner to the enclosure.  Ensure that these fasteners are tight in order to 
prevent the unit from falling off the enclosure.   These fasteners should be checked periodically to 
ensure that they have not become loose due to vibration. 
 
The air conditioner is provided with a power terminal block.  Ensure that the power supplied is 
compatible with the air conditioner’s power requirements.  Properly connect the unit to a power circuit 
that meets the equipment requirements and provide a circuit protection device based on the Unit 
Specifications section of this manual.  See Appendix A for Phoenix Contact power connector 
instructions. 

 

After mounting the air conditioner, replace/close the enclosure door and start air conditioner; test for 
air leaks to assure a proper closed loop air seal and run test the unit to assure proper operation after 
mounting.  If any cold air leaks are found, check for proper mounting and apply silicone-free Lexel seal 
if leaks persist.  Assure that the air conditioner’s condenser inlet air filter is installed properly and 
cleaned regularly. 

 

Summary of Contents for CS011 Series

Page 1: ...User Technical Manual CS011 D48 Series Rev 1 2...

Page 2: ...nt of Confidentiality The Manual and other materials contain proprietary information comprising Thermal Edge Inc s trade secrets Please maintain the confidentiality of all proprietary information duri...

Page 3: ...4 Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller Programmi...

Page 4: ...ecting the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect y...

Page 5: ...s without damaging the compressor See Mounting the Air Conditioner for more information If air conditioner is to be shipped or transported at any time pack in original packaging and strap to pallet to...

Page 6: ...Condensate Removal System that changes the excess humidity liquid into a vapor which is then vented to the atmosphere In the event of excess water vapor when the enclosure door has been left open the...

Page 7: ...less than a 3 clearance for the supply air to one of the coils without affecting performance Mount the air conditioner high on the enclosure in order to cool the hot air at the top of the enclosure P...

Page 8: ...ovides electrical and refrigeration specifications for the CS011 D48 Series Air Conditioners CS011 Series Nominal Capacity Rating 1 000 BTUH Standard Maximum Ambient 125 F Unit Weight 30 lbs 120VAC Mo...

Page 9: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 D48 02 Rev 1 2 9 P a g e THIS PAGE IS INTENTIONALLY LEFT BL...

Page 10: ...oint Default Settings 105 F Dry Contact High Temperature Alarm Set Point 2 F Recovery Differential 3min Temperature Alarm Delay At the default settings the Dry Contact initial conditions are normally...

Page 11: ...the Digital Temperature Controller Programming section for details on all default settings Open Door Kill Switch This option provides you with an adjustable and mountable safety switch for your elect...

Page 12: ...drogen sulfide chlorine etc Condenser and evaporator coils are available with electrostatically applied epoxy coating to prevent corrosion Three options are available to protect the air conditioner fr...

Page 13: ...time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault may...

Page 14: ...ey to display its value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds wit...

Page 15: ...min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 145 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minutes No Output 2 CA Evaporator Coil Al...

Page 16: ...e high efficiency long life sealed ball bearing fans engineered for optimum performance that require no maintenance Keep fan blades clean for optimal performance Fans are removable and attached by plu...

Page 17: ...e Qty 2 Thermal Expansion Value TXV 32025 1 Compressor 31659 1 Gasket Installation Kit 71410 CS01 Evaporator Fan 41002 2 1 Condenser Fan 41002 2 1 Note Qty 2 Safety Information Unit is carefully desig...

Page 18: ...on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficient...

Page 19: ...sor Use meter 3 Check for faulty evaporator fan 3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compresso...

Page 20: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 21: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 22: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 D48 02 Rev 1 2 22 P a g e THIS PAGE IS INTENTIONALLY LEFT B...

Page 23: ...al edge com SP ENG 211 D48 02 Rev 1 2 23 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 24: ...wn product This Warranty does not cover Labor or reimbursement of labor for evaluation removal installation repair or cost of any warranted part except at the Thermal Edge factory in Dallas Texas Use...

Page 25: ...d address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available If suitable packing is not available arrange for packaging to be shipped to you Ai...

Page 26: ...om the left connect the wires by inserting them into the lower receptacles located on the front of connector in the following order NOTE If using stranded wires it may be difficult to insert into the...

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