Thermal Dynamics VICTOR 200 AUTO-CUT, Operating Manual

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Manual 0-4805 Auto-Cut 200 A-28 APPENDIX
APPENDIX 10: POWER SUPPLY SCHEMATIC, CE 400V,
CHOPPER PILOT CONT.
1
1
2
2
3
3
4
4
5
5
A
B
C
D
E
F
AC13V @ 2A
AC120V @ 1A
/PUMP
+15V
+15V
/FAN
/RAS
+15V
COM
200
400
COM
200
400
400
200 (not used)
COM_A
200_A
400_A
AC200V @ 3A
AC120V-RAS
FAN + (24 VDC)
FAN - (24 VDC)
0V-RAS
DC 15V
DC 0V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
To PCB7 TB3 To T1 PRI - 0
To PCB7 CN2-1 To PCB7 CN2-2 To PCB7 CN2-4 To PCB7 CN2-5
From CN9 on PCB7
CCM MODULE
(D9, A10)
(D9, A10)
COOLANT TEMP
(ON COOLANT
RETURN)
TO AC INDICATOR (on PCB6)
PILOT
CONTACTOR
INPUT CONTACTORs
(C9)
FROM CN18 PCB3
sht 1
29-41 VDC
+15VDC
+5VDC
-15VDC
ISOLATED COMM
+16 to +18VDC
+15VDC_ISO
-15VDC_ISO
ISOLATED
VOLTAGES
PILOT DEM to PS
ANALOG DEM to CPU
CUT DEM to PS
PILOT (TIP) VOLTAGE
NEG ARC VOLTS
CIRCUIT COMM (GND)
I/O PCB
CPU PCB
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB 5 WK-5602 (partial) INTERFACE PCB
(F1 Sht 1) (F1 Sht 1)
PCB7 WK-5628
RELAY PCB
(F1 Sht 1) (F1 Sht 1) (F2 Sht 1) (F2 Sht 1)
(C2, Sht 1)
MC3 MC3
1 2 3
CN12 CN12
1
2
CN2 CN2
1
2
TP4 TP4
CN20 CN20
1
2
3
CN3 CN3
1
2
3
C.P4 C.P4
D2 E-STOP_PS D2 E-STOP_PS
+V
GND
SIG
FL1
FLOW_TURBINE_PULSE
+V
GND
SIG
FL1
FLOW_TURBINE_PULSE
R B G
T1
TX1P8S
T1
TX1P8S
400
200
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
TP10 TP10
1 2
CN10 CN10
1
2
3
TB1 TB1
D15 PSR D15 PSR
R7
1K 30W
R7
1K 30W
D12 STATUS CODE D12 STATUS CODE
TP9 TP9
C.P6 C.P6
C.P3 C.P3
1
2
3
CN7 CN7
1
2
3
4
TP14 TP14
CN6 CN6
1
2
3
4
CN8 CN8
1
2
3
4
MC2 MC2
D1 GAS_ON D1 GAS_ON
TP7 TP7
CN1 CN1
1 2
CN9 CN9
1
2
3
4
5
1 2
TP1 TP1
CN14 CN14 1 2
TB5 TB5
C.P7 C.P7
C.P8 C.P8
+
RY2
RELCOL_0 +
RY2
RELCOL_0
RY3 RY3
TP5 TP5
CN9 CN9
1
2
3
RY5 RY5
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING
MC1 AUX MC1 AUX
TP3 TP3
TP2 TP2
D4 OK_CNC D4 OK_CNC
TB4 TB4
LED1
LEVEL
LED1
LEVEL
CN10 CN10
1
2
3
4
5
6
D23 CNC_START D23 CNC_START
FAN1 FAN1
+ -
1
2
3
MC1 MC1
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
+
RY1
+
RY1
D21 CNC_E-STOP D21 CNC_E-STOP
RY5 RY5
1 2 3
CN11 CN11
1
2
CN8 CN8 1 2 3 4
TP8 TP8
TB2 TB2
D26 HOLD_START D26 HOLD_START
TP12 TP12
CN2 CN2 1 2 3 4 5
RY4 RY4
PUMP
MOT1
PUMP
MOT1
' .
t
TH1
t
TH1
TP13 TP13
MC3 AUX MC3 AUX
TB3 TB3
RY3 RY3
C.P5 C.P5
TP6 TP6
TP11 TP11
CN13 CN13
1 2 3
1
2
CN12 CN12
1 2 3
C.P2 C.P2
1
2
D28 CNC_PREFLOW D28 CNC_PREFLOW
RY4 RY4
D13 +5V D13 +5V
A r t # A-07009_AB