Thermal Dynamics SureLok PCM-102, Instruction Manual

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OPERATION 4-4 Manual 0-2815
4.07 Machine Torch Operation
A. Cutting With Machine Torch
The machine torch can be activated by remote con-
trol pendant or by a remote interface device such as
CNC.
1. Use a square to check that the torch is perpen-
dicular to the workpiece to obtain a clean, verti-
cal cut
.
A-02585
Workpiece
Square
Pinch Block
Assembly
Figure 4-4 Checking Alignment
2. To start a cut at the plate edge, position the center
of the torch along the edge of the plate (refer to
Figure 4-5.
B. Travel Speed
Proper travel speed is indicated by the trail of the arc
which is seen below the plate ( Figure 4-5). The arc
can be one of the following:
1. Straight Arc
A straight arc is perpendicular to the workpiece
surface. This arc is generally recommended for
the best cut using air plasma on stainless or alu-
minum.
2. Leading Arc
The leading arc is directed in the same direction
as torch travel. A five degree leading arc is gener-
ally recommended for air plasma on mild steel.
3. Trailing Arc
The trailing arc is directed in the opposite direc-
tion as torch travel. Generally recommended for
Nitrogen plasma.
Standoff Distance
Straight Arc
Trailing Arc
Leading Arc
Direction of Torch Travel
A-02586
Figure 4-5 Machine Torch Operation
For optimum smooth surface quality, the travel speed
should be adjusted so that only the leading edge of
the arc column produces the cut. If the travel speed
is too slow, a rough cut will be produced as the arc
moves from side to side in search of metal for trans-
fer.
Travel speed also affects the bevel angle of a cut.
When cutting in a circle or around a corner, slowing
down the travel speed will result in a squarer cut.
The power source output should be reduced also.
Refer to the approriate Power Supply Operating
Manual for any Corner Slowdown (CSD) adjustments
that may be required.
C. Piercing With Machine Torch
To pierce with a machine torch, the arc should be
started with the torch positioned as high as possible
above the plate while allowing the arc to transfer and
pierce. This standoff helps avoid having molten metal
blow back onto the front end of the torch.
When operating with a cutting machine, a pierce or
dwell time is required. Torch travel should not be
enabled until the arc penetrates the bottom of the
plate. As motion begins, torch standoff should be
reduced to the recommended 1/8 - 1/4 inch (3-6 mm)
distance for optimum speed and cut quality. Clean