Thermal Dynamics PakMaster 50 XL Plus, Service Manual, Page: 5 / 74

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION .................................................................................................. 1
1.01 Notes, Cautions and Warnings ...................................................................... 1
1.02 Important Safety Precautions ........................................................................ 1
1.03 Publications ................................................................................................... 2
1.04 Note, Attention et Avertissement ................................................................... 3
1.05 Precautions De Securite Importantes ............................................................ 3
1.06 Documents De Reference ............................................................................. 5
1.07 Declaration of Conformity .............................................................................. 7
1.08 Statement of Warranty ................................................................................... 8
SECTION 2:
INTRODUCTION ................................................................................................................. 9
2.01 Scope Of Manual ........................................................................................... 9
2.02 General Service Philosophy .......................................................................... 9
2.03 Service Responsibilities ................................................................................. 9
SECTION 3:
DESCRIPTION .................................................................................................................. 11
3.01 Scope .......................................................................................................... 11
3.02 General Description ..................................................................................... 11
3.03 Specifications/Design Features ................................................................... 11
3.04 Power Supply Options and Accessories ...................................................... 12
SECTION 4:
SERVICE TROUBLESHOOTING DIAGNOSTICS ............................................................. 13
4.01 Introduction .................................................................................................. 13
4.02 Periodic Inspection & Procedures ................................................................ 13
4.03 Common Operating Problems ..................................................................... 13
4.04 Troubleshooting Guide - General Information ............................................... 14
4.05 Circuit Fault Isolation ................................................................................... 15
4.06 Main Input and Internal Power Problems ..................................................... 16
4.07 Pilot Arc Problems ....................................................................................... 18
4.08 Main Arc Problems ...................................................................................... 19
4.09 Test Procedures ........................................................................................... 20
SECTION 5:
REPAIRS & REPLACEMENT PROCEDURES ................................................................... 29
5.01 Introduction .................................................................................................. 29
5.02 Anti-Static Handling Procedures .................................................................. 29
5.03 Parts Replacement - General Information .................................................... 29
5.04 Major External Parts Replacement .............................................................. 30
5.05 Access Panel Parts Replacement ................................................................ 31
5.06 Front Panel Parts Replacement ................................................................... 31
5.07 Left Side Internal Component Parts Replacement ....................................... 32
5.08 Rear Panel Parts Replacement ................................................................... 34
5.09 Right Side Internal Component Parts Replacement ..................................... 35