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Thermal Dynamics CUTSKILL C-100A, Operation Manual

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Thermal Dynamics CUTSKILL C-100A Operation Manual Download Page 33

Manual 0-4686

6-5

 APPENDIX

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6

3

4

2

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A-07060 

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Summary of Contents for CUTSKILL C-100A

Page 1: ...PLASMA 100 400 v 230 460 CUTSKILL Operation Manual C 100A PLASMA CUTTING SYSTEM Rev AA 01 Issue Date March 26 2007 Manual 0 4686 Operating Features...

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Page 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

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Page 5: ...2 2 2 05 System Contents 2 3 2 06 Transporting Methods 2 3 SECTION 3 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Compressed Air Connection 3 3 3 04 Torch 3 3 S...

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Page 7: ...head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of m...

Page 8: ...this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes a...

Page 9: ...re Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis High...

Page 10: ...UL Underwriters Laboratory rating 94VO flammability testing for all printed circuit boards used CENELEC EN50199 EMC Product Standard for Arc Welding Equipment ISO IEC 60974 1 BS 638 PT10 EN 60 974 1 E...

Page 11: ...le Parts such as tips electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly opera...

Page 12: ...GENERAL INFORMATION 1 6 Manual 0 4686 This Page Left Blank...

Page 13: ...e 48 25 Amps 22 20 kVa Input Fuse 230V 10 1Phase Input Fuse 230V 10 3Phase 50 Amp Slow Blow 30 Amp Slow Blow Input Fuse 400V 10 32 Amp Slow Blow Input Fuse 460V 10 1Phase Input Fuse 460V 10 3Phase 30...

Page 14: ...30 mm and 1 1 2 40 mm for maximum cut ABLILITY TO CUT UNPREPARED MATERIALS Pilot Arc ignition allows the 100A to cut painted coated or even rusted materials EXTENDED PARTS LIFE Consumable parts life i...

Page 15: ...s 400V Non CE 1 1600 3 and 400V CE 1 1600 4 2 Meter Cord With No Plug 1 2 06 Transporting Methods Lift unit using the two lifting eyes on the top of the case Use hand cart or similar device of adequat...

Page 16: ...Introduction 2 4 Manual 0 4686 This Page Left Blank...

Page 17: ...0 3 phase 50 60 Hz Input Power CAUTION Check your power source for correct voltage be fore plugging in or connecting the unit The primary power source fuse and any extension cords used must conform to...

Page 18: ...e r g a d e E n t r a d a Monof sico 1 alambre Art A 04697 Black White Red 1 Phase 3 Wire I n p u t P o w e r Art A 04652 Black White Red 3 Phase I n p u t P o w e r 5 Provide a small amount of slack...

Page 19: ...ble is connected properly through the front panel and the clamp to clean work surface Before activating turn torch away from yourself and others DANGER Do not cut in humid or wet surroundings Before y...

Page 20: ...Installation 3 4 Manual 0 4686 This Page Left Blank...

Page 21: ...o operate the torch Torch Latch Switch Indicator This indicator lights when the Torch Latch Switch has been pressed for continuous cut ting B Switches Torch Latch Switch For continuous cutting perform...

Page 22: ...ust correspond with the type of operation and with the amperage output of this Power Supply 100 amps maximum Use only genuine manufactured parts with this torch Electrode 9 8215 Start Cartridge 9 8213...

Page 23: ...ld steel with output current at the highest setting Unit Standoff Material Thickness C 100A 3 16 5mm 1 2 12mm 52 1308 42 1047 C 100A 3 16 5mm 1 2 12mm 58 1448 46 1159 C 100A 3 16 5mm 3 4 19mm 25 633 2...

Page 24: ...Operation 4 4 Manual 0 4686 This Page Left Blank...

Page 25: ...t and troubleshoot ing techniques 1 Basic Troubleshooting Overview This guide covers basic troubleshooting It is helpful for solving many of the common problems that can arise with this system If majo...

Page 26: ...erating the torch in a normal condition a small amount of gas air vents through the gap be tween the shield cup and torch handle Do not at tempt to over tighten the shield cup as irreparable damage to...

Page 27: ...ting table Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch latch switch doesn t work properl...

Page 28: ...SERVICE 5 4 Manual 0 4686 This Page Left Blank...

Page 29: ...nds Then Stops Cutting Done Torch Switch On Air Flows at Torch Set Air Pressure Then Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or...

Page 30: ...ch Torch Leads To Power Supply Adapter Disconnect power and air Lay unit on its side Remove two screws and the access panel Pilot Power Supply Adapter Negative Plasma Lead Art A 04674 Work Cable Pilot...

Page 31: ...Manual 0 4686 6 3 APPENDIX This Page Left Blank...

Page 32: ...erAssembly Replacement Kit 9 7034 3 1 Handle Screw Kit 5 each 6 32 x 1 2 cap screw and wrench 9 8062 4 1 Torch Head Assembly Replacement Kit includes items No 5 6 9 8219 5 1 Large O Ring 8 3487 6 1 Sm...

Page 33: ...Manual 0 4686 6 5 APPENDIX 5 6 3 4 2 7 7 A 07060 1 8...

Page 34: ...an Fan Pressure Sensor Solenoid V V Input Selection AC230 AC460 Input AC 230V 460V 1 3 Phase Filter Diode Fuse 3A IGBT IGBT Main Transformer Current Sensor Reactor Work Piece Pilot Torch Pilot Relay M...

Page 35: ...Manual 0 4686 6 7 APPENDIX This Page Left Blank...

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Page 37: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Page 38: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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