Thermal Dynamics Cutmaster 82, Service Manual

Page: 38 / 114

cutmaster 82
OPERATION 4T-2 Manual 0-4980
4T.02 Cut Quality
NOTES
Cut quality depends heavily on setup and
parameters such as torch standoff, alignment with
the workpiece, cutting speed, gas pressures, and
operator ability.
Cut quality requirements differ depending on
application. For instance, nitride build - up and
bevel angle may be major factors when the sur-
face will be welded after cutting. Dross - free cut-
ting is important when finish cut quality is desired
to avoid a secondary cleaning operation. The
following cut quality characteristics are illustrated
in the following figure:
Kerf Width
Cut Surface
Bevel Angle
Top Edge
Rounding
Cut Surface
Drag Lines
Dross
Build-Up
Top
Spatter
A-00007
Cut Quality Characteristics
Cut Surface
The desired or specified condition (smooth or rough)
of the face of the cut.
Nitride Build - Up
Nitride deposits can be left on the surface of the cut
when nitrogen is present in the plasma gas stream.
These buildups may create difficulties if the material
is to be welded after the cutting process.
Bevel Angle
The angle between the surface of the cut edge and
a plane perpendicular to the surface of the plate.
A perfectly perpendicular cut would result in a 0°
bevel angle.
Top - Edge Rounding
Rounding on the top edge of a cut due to wearing
from the initial contact of the plasma arc on the
workpiece.
Bottom Dross Buildup
Molten material which is not blown out of the cut
area and resolidifies on the plate. Excessive dross
may require secondary cleanup operations after
cutting.
Kerf Width
The width of the cut (or the width of material re-
moved during the cut).
Top Spatter (Dross)
Top spatter or dross on the top of the cut caused by
slow travel speed, excess cutting height, or cutting
tip whose orifice has become elongated.
4T.03 General Cutting Information
!
WARNINGS
Disconnect primary power at the source before
disassembling the power supply, torch, or torch
leads.
Frequently review the Important Safety Pre-
cautions at the front of this manual. Be sure
the operator is equipped with proper gloves,
clothing, eye and ear protection. Make sure
no part of the operator’s body comes into
contact with the workpiece while the torch
is activated.
CAUTION
Sparks from the cutting process can cause damage
to coated, painted, and other surfaces such as glass,
plastic and metal.
NOTE
Handle torch leads with care and protect them
from damage.
Piloting
Piloting is harder on parts life than actual cutting
because the pilot arc is directed from the electrode
to the tip rather than to a workpiece. Whenever
possible, avoid excessive pilot arc time to improve
parts life.