Thermal Arc 000 Pro K, Owner'S Manual

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Table of Contents
Statement of Warranty .................................................................................................................................................................5
SECTION 1: GENERAL INFORMATION ................................................................................................................................6
1.01 Notes, Cautions and Warnings ........................................................................................................................................6
1.02 Important Safety Precautions ..........................................................................................................................................6
1.03 Publications.....................................................................................................................................................................7
1.04 Note, Attention et Avertissement ....................................................................................................................................8
1.05 Precautions De Securite Importantes ..............................................................................................................................8
1.06 Documents De Reference..............................................................................................................................................10
SECTION 2: TECHNICAL SPECIFICATIONS ....................................................................................................................13
2.01 Specifications .................................................................................................................................................................13
2.02 Volt-Amp Curve ............................................................................................................................................................14
2.03 Duty Cycle .....................................................................................................................................................................14
2.04 Front Panel Descriptions ................................................................................................................................................14
2.05 Dimensions and Weight .................................................................................................................................................15
2.06 Maximum Welding Generator Operating Angles ..........................................................................................................15
2.07 Installing Welding Generator .........................................................................................................................................16
2.08 Location .........................................................................................................................................................................16
2.09 Air Flow Clearance ........................................................................................................................................................16
2.10 Generator Auxiliary Power System................................................................................................................................17
2.11 Wiring Optional 230 Volt Plug ......................................................................................................................................18
2.12 Grounding The Generator ..............................................................................................................................................18
2.13 When Connecting To Home, Shop, or Farm Wiring......................................................................................................19
2.14 Auxiliary Power Requirements ......................................................................................................................................19
2.15 Simultaneous Welding and Power .................................................................................................................................21
2.16 Selecting and Preparing Weld Output Cables ................................................................................................................21
SECTION 3: TROUBLE SHOOTING GUIDE.........................................................................................................................23
3.01 There is No Auxiliary Voltage and/or Welding Current ................................................................................................24
3.02 The Generator Is De-Energized when Load is connected ..............................................................................................24
3.03 Excessive Fall of Voltage When The Load is Connected ..............................................................................................25
3.04 Single Phase Receptacle Out Of Balance While at Idling..............................................................................................25
3.05 Insufficient Welding Current .........................................................................................................................................25
3.06 The Battery Runs down Frequently................................................................................................................................25
Section 5 Parts List ....................................................................................................................................................................26
5.01 Stator Parts .....................................................................................................................................................................26
5.02 Front Panel Parts ............................................................................................................................................................28
5.03 Sheet Metal Parts ...........................................................................................................................................................30
5.05 Common Engine Part Numbers......................................................................................................................................32
5.06 Schematic.......................................................................................................................................................................33
5.07 14 pin Receptacle Signals ..............................................................................................................................................34
Manual
Date 06/03/04 KLA