background image

STEP 5  Final Assembly

 

A)  Complete all hydraulic plumbing.

 

B)  Fill the reservoir until the oil level gets to the top blue line on the site level gage.

 

C)  Set relief valve for system requirements.

 

 

NOTE

:  

After the initial start up procedure you will need to add oil due to the hydraulic  

 

lines filling up to capacity.

 

NOTE

: Over-filling the reservoir will cause the oil to expand up through the breather  

 

assembly when the oil warms up.

 

NOTE:  We recommend using a high grade of hydraulic oil with a Pour Point of -50 F.   

 

This will ensure proper oil flow during extreme cold weather operation.  Use of 

 

synthetic hydraulic oils is also recommended.  Recommended Oil:  MOBIL DTE13 or  

 

equivalent.

STEP 6  START-UP PROCEDURES

 

The following steps are to ensure that the THERMAFLOW assembly is operating properly.

 

NOTE

:  

Before engaging the PTO, make sure that all hydraulic lines are plumbed and  

 

properly tightened.

 

1)  Slowly engage the PTO with engine at idle speed.

 

 

NOTE:  Watch the oil level in the reservoir.  Be ready to add more oil as needed to  

 

maintain the oil level between the level indication lines on the site level gage.

 

2)  Check for hydraulic leaks and repair as needed.

 

3)  Check for fan operation (Electric & Hydraulic).

 

4)  Carefully Tach the product pump speed.

 

5)  Slowly increase the engine speed until desired product pump speed is obtained.

 

6)  Run system for at least five minutes to ensure that system is sufficiently cooling the   

 

     hydraulic oil.  Using a Hydraulic Flow Meter Kit, set required pressure and flow rates  

   

     to system requirements.

 

7)  Slow engine to idle and disengage the PTO.

 

8)  System is ready for operation.

INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN

PAGE 8

STAC INC     

  ST PAUL MN     

l

    800-334-7699

   

Summary of Contents for SS675

Page 1: ...000ND No drill mounting option available on all models MODEL SS675 TRANSPORT HYDRAULIC COOLING SYSTEM Model Serial Installation Date Resource Manual Installation Guide l Operating Procedures l Parts Breakdown STAC INC l ST PAUL MN l 800 334 7699 ...

Page 2: ......

Page 3: ... 5 Final Assembly 8 6 Start Up Procedures 8 System Maintenance 9 Troubleshooting 10 Specifications 11 SS675ER Parts Breakdown 12 SS675E3000ND Parts Breakdown 12 SS675HR Parts Breakdown 13 SS675E3000ND Parts Breakdown 13 Parts List 14 Product Offering 15 Warranty Policy INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN STAC INC l ST PAUL MN l 800 334 7699 ...

Page 4: ...r automatic control With the fan switch ON the fan will cycle on when the PTO is engaged and then cycle OFF when the PTO is disengaged This option will also allow the operator to turn the fan off in cold weather to bring the oil temperature up quicker If you choose to wire the fan switch hot you will run the risk of over heating the hydraulic oil if you do not turn the fan ON The Hydraulic fan mot...

Page 5: ... PTO HELPFUL HINT If you are using a direct mount hydraulic pump PTO combination be sure that the pump splines are well lubrication with a heavy grease This grease will prevent premature spline wear on the PTO and pump shafts A small packet of this grease is available through STAC Inc P N 300980 Also available from both MUNCIE and CHELSEA is a new option for a greaseable shaft This option allows y...

Page 6: ...ery post or similar high current location OPTION 2 FAN SWITCH GROUNDED THROUGH AN AIR SWITCH This option wires the fan switch so that you will only be able to turn the fan on when the PTO is engaged This option will allow you to leave the fan switch ON so that you have an automatic operation of the fan when the PTO is engaged PTO disengaged fan OFF PTO engaged fan ON via an air switch ELECTRICAL C...

Page 7: ... illustrated proper electrical wiring for electric fan models DIAGRAM B Above electrical schematic illustrates the proper wiring for OPTION 1 from Page 3 INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN PAGE 4 STAC INC l ST PAUL MN l 800 334 7699 ...

Page 8: ... illustrated proper electrical wiring for electric fan models DIAGRAM C Above electrical schematic illustrates the proper wiring for OPTION 2 from Page 3 INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN PAGE 5 STAC INC l ST PAUL MN l 800 334 7699 ...

Page 9: ... small the hydraulic pump will cavitate and fail prematurely A 3 4 pressure hose is recommended for flows up to 25 gpm A 1 pressure hose is recommended for flows greater than 25 gpm The 675 Series has a 2 suction port for high flow and tandem applications NOTE Be careful not to over tighten NPT threads It is very easy to crack these types of ports when tightening fittings DIAGRAM D INSTALLATION GU...

Page 10: ...4 HYDRAULIC PLUMBING Continued INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN Optional second relief valve can be connected to spare port in the bottom of reservoir PAGE 7 STAC INC l ST PAUL MN l 800 334 7699 ...

Page 11: ... THERMAFLOW assembly is operating properly NOTE Before engaging the PTO make sure that all hydraulic lines are plumbed and properly tightened 1 Slowly engage the PTO with engine at idle speed NOTE Watch the oil level in the reservoir Be ready to add more oil as needed to maintain the oil level between the level indication lines on the site level gage 2 Check for hydraulic leaks and repair as neede...

Page 12: ... 675331 l Apply anti seize to cap screws and tighten Pump l Inspect periodically for leaks l Check hoses for signs of wear Motor l Inspect periodically for leaks l Check hoses for signs of wear PTO l Grease output shaft every 6 to 12 months depending on use l If PTO does not have a grease zerk on output shaft remove direct mount hydraulic pump and grease the output shaft using a high quality gear ...

Page 13: ...place l Check for added flow controls If a flow control has been added to the system excess heat can be generated by the added restriction to flow Loss of Motor Speed l Check oil level l Ensure recommended engine idle speed is maintained l Check output pressure of the pump If system pressure cannot be maintained attempt to adjust the relief valve setting to max system pressure If this does not mak...

Page 14: ...Mobil DTE 13 is a supreme performance anti wear hydraulic oil engineered for wide temperature range applications It exhibits optimum flow characteristics at sub zero temperatures and is resistant to shearing and viscosity loss so that system efficiency is maintained and internal pump leakage is minimized at high operating temperatures and pressures INSTALLATION GUIDE OPERATING PROCEDURES PARTS BRE...

Page 15: ...MODEL SS675ER SS675E3000ND INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN PAGE 12 STAC INC l ST PAUL MN l 800 334 7699 ...

Page 16: ...INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN MODEL SS675HR SS675H3000ND PAGE 13 STAC INC l ST PAUL MN l 800 334 7699 ...

Page 17: ...ment Filter 21 375418 Fitting Filter 22 675070 Leg No Drill Option 23 675074 Lower Frame Clamp 24 675072 Upper Frame Clamp 25 300702 30 gpm Relief Valve 26 300708 Elbow 27 300748 Fitting 28 2406 12 8 Reducer 29 675515 Switch Harness 30 934850 Fan Guard 31 600820 Hyd Fan Blade 32 675892 Hyd Fan Motor Return Hose 33a 600732 Fitting SS675HR Model 33b 150912 Fitting SS675H3000ND Model 34 150510 Hyd Fa...

Page 18: ...Heat Exchangers AKG Thermal Systems Thermal Transfer Flat Plate Hydraulic Motors Barnes Eaton Charlynn Muncie Permco Rexroth PTO s Muncie Pumps Muncie Parker Permco Rexroth INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN PAGE 15 STAC INC l ST PAUL MN l 800 334 7699 ...

Page 19: ......

Page 20: ...epairs are made to the System other than at an authorized dealer or if the cooler is used on any equipment other than the equipment upon which it is first installed THE FORGOING WARRANTIES ARE IN LIEU OF ALL OTHER OBLIGATIONS AND LIABILITIES INCLUDING NEGLIGENCE AND ALL WARRANTIES OF MERCHANTABILITY AND SUITABILITY EXPRESSED OR IMPLIED AND STATE STAC INC S ENTIRE AND EXCLUSIVE LIABILITY AND BUYER ...

Reviews: