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©2013 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-ASTPS14000 5

Big Dipper

®

 Automatic Solids Transfer 

(AST) System Maintenance

Big Dipper

®

 Automatic Solids Transfer (AST) System Maintenance

Daily Maintenance:

(A) Empty the clear plastic grease/oils collection container (located beside the unit) prior to its 

becoming full once each day.  The Big Dipper recovers grease and oil virtually water-free so that 

they can be recycled.  The collector container should be washed periodically so as to maintain 

the easy viewing translucent characteristic of the collector.

Weekly Maintenance:

(A) Check the collection trough and the wiper blades for any solids build-up. Wipe off any accu-

mulated deposits and assure the wiper blades are clipped in place properly.

(B) Check the Timer to be sure it is set and operating correctly.

(C) Press the Jog Switch button (on the side of the center module) momentarily to ensure that 

the motor and skimming wheel are still operating correctly.

(D) Remove & spray down the strainer assembly to remove any accumulated solids.  Be sure to 

spray down both the inside and outside surfaces of the strainer assembly.

(E) Check the thickness of the grease layer at the top of the unit.  If there is more than a 1/2” (12 

mm) thick layer of grease after the skimming cycle, this indicates a need to increase the skimming 

time.  Increase the timer settings accordingly until a clean unit appearance is obtained after the 

automatic skimming cycle (A simple guide is to increase  the “on” time by 30 minutes for each 1” 

(25 mm) of grease layer observed after the skimming cycle).

Quarterly Maintenance:

(A) The internal strainer assembly in the unit is designed to remove incidental solids from the 

wastewater.  Over a period of time, sediment consisting of very fine particles may begin to ac-

cumulate on the bottom of the unit. If this build-up is allowed to continue, it may eventually block 

the outlet baffle.  To prevent this from occurring, remove the lid and stir the bottom of the unit with 

a long handled spatula while water is flowing to flush out the sediment. Occasionally drain and 

clean the unit thoroughly.  Properly used, a wet vac may be appropriate for this purpose.

*CAUTION!  DISCONNECT POWER TO UNIT BEFORE CLEANING OR SERVICING

to prevent damage to the unit and personal injury

*NOTE:  Before energizing unit after cleaning, fill tank with water

to protect wipers and heater from damage

Summary of Contents for Big Dipper W-250-AST

Page 1: ...00 633 4204 V 336 629 4651 F 336 626 5739 E mail info thermaco com Online www big dipper com Installation Operation Instructions For the Big Dipper W 250 AST Automatic Solids Transfer AST Series Unit...

Page 2: ...Phone 336 629 4651 MNL ASTPS14000 2 Table of Contents Table of Contents AST System Overview 3 AST System Maintenance 5 AST Timer Operation 6 AST System Troubleshooting 7 How To Reverse AST System Ope...

Page 3: ...self cleaning operation activating the skimming wheel at a user set time Only the cleaned water exits the unit and flows into the facility drain lines Incidental food solids less than 1 25 mm in diame...

Page 4: ...mer on the unit is no longer operating and should be replaced If pressing the button does nothing then there may be a problem with the motor assembly Please contact Thermaco or your local service agen...

Page 5: ...cumulated solids Be sure to spray down both the inside and outside surfaces of the strainer assembly E Check the thickness of the grease layer at the top of the unit If there is more than a 1 2 12 mm...

Page 6: ...allation is complete the Big Dipper unit needs to be set for the proper automatic self cleaning operation for the facility The Big Dipper W 250 AST model is equipped with one 1 24 Hour 96 Event time c...

Page 7: ...5 minutes per day There is a Power Indicator Light under the Timer which indicates that Power is reaching the unit If this light is not Red power is not reaching the unit 2 Remove the lid and clean aw...

Page 8: ...er AST System Unit Operation ALWAYS UNPLUG UNIT BEFORE REMOVING LID SYSTEM WILL NOT OPERATE UNLESS CENTER MODULE IS IN PLACE 1 Unlatch the Unit lid Pull the side wings outward 2 Lift the center module...

Page 9: ...sible Assure that outlet pipe has at least a slope of 1 4 per foot 2 cm per meter Use only sweep connections Don t reduce the pipe sizing on the outlet piping Don t install P trap on outlet connection...

Page 10: ...ad height is greater than 6 feet 1 95 m NOTE Drawing for reference only Equipment must be installed in compliance with all applicable laws regu lations and codes including plumbing codes Installation...

Page 11: ...lectrical circuit controlled by a ground fault circuit breaker There is a Power Indicator Light that will glow Red if power is being fed to the unit If this light is off power is not reaching the unit...

Page 12: ...ULLY INSULATED FEMALE CONNECTOR BLACK RED RED INTERCHANGE FULLY INSULATED QUICK CONNECTORS TO CHANGE HEATER OPERATING MODE RED WIRE TO THERMOSTAT GIVES SIMULTANEOUS HEATER MOTOR OPERATION BLACK WIRE T...

Page 13: ...Thermaco Inc 646 Greensboro St Asheboro N C 27204 2548 Phone 336 629 4651 MNL ASTPS14000 13 Big Dipper AST System Electrical Components Safety Switch Part MSS 7 Motor Part M 58 Heater Part H 8 Thermo...

Page 14: ...vers In Place Big Dipper AST Lid Components With Wheel Cover Removed Note W 250 AST system requires one 1 Hinged Skimming Wheel Cover Motor Electrical Cover Timer Cover Grease Collector Strainer Baske...

Page 15: ...h Part MJS 1 Energy Saver Heater Switch Part ESHS 1 Big Dipper AST System Component Identification Big Dipper AST System Component Identification Timer Cover Part MTC 1 Wheel Cover Part MSC 1 Wheel Wi...

Page 16: ...Units THERMOSTAT 1 per unit PART TSTAT 4 INTERNAL FLOW CONTROL PART MFC 25 FOR W 250 AST LID GASKET PART RG 7 WIPER BLADES PART PB 3 W 250 AST requires two 2 WHEEL WIPER ASSEMBLY PART WWA 4 WHEEL DRI...

Page 17: ...s Thermaco shall not be respon sible for damage to products resulting from vault flooding sewer line back up pumping or lift station failure ambient water flow or other sources of water damage This wa...

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