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©2013 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-ASTPS14000 11

PROPERLY 

DISPOSE OF 

CONTENTS 

DAILY

Big Dipper

®

 AST System

Electrical Installation

Big Dipper

®

 AST System Electrical Installation

Electrical Panel

(NOT SUPPLIED)

115 VAC Circuit,

From Ground Fault

Circuit Breaker

(NOT SUPPLIED)

*For 230 VAC Units use 

230 VAC Circuit.

Duplex Outlet

(NOT SUPPLIED)

Big Dipper Automatic Solids Transfer (AST)

The Big Dipper W-250-AST model is equipped with 

one (1) 24 Hour/96 Event time controller.  The timer is 

located under the hinged lid of the motor enclosure on 

top of the lid of Big Dipper (See Timer Operation In-

structions).  The Big Dipper should only be plugged 

into a properly grounded 3 prong 115 VAC or 230 

VAC outlet.  If possible, the power supply outlet for 

the Big Dipper should be connected to an electrical 

circuit controlled by a ground fault circuit breaker.

There is a Power Indicator Light that will glow Red 

if power is being fed to the unit.  If this light is off, 

power is not reaching the unit.

This  Big  Dipper  unit  is  shipped  from  the  Factory 

wired for Simultaneous  Operation.    This  means 

the Heater and Motor operate at the same time un-

der timer control.  Continuous Heater Operation 

is where the Heater is active at all times.  To switch 

to Continuous Heater Operation, switch the RED 

WIRE on the THERMOSTAT with the BLACK WIRE. 

(Instructions are on the wiring Diagram in the electri-

cal enclosure.

Note: The Big Dipper unit will not operate when 

the electrical module is removed.

Timer 

(Under Hinged Lid)

Big Dipper Electrical Requirements

W-250-AST: 4.6 Amps @ 115VAC 60Hz (535 Watts)

W-250-AST-E: 2.3 Amps@230VAC 50Hz (535 Watts)

Water Supply

Connection

Note:

Time  Clock  Supplied  with 

system.

Drawing for reference only.  

Equipment must be installed 

in compliance with all appli-

cable laws, regulations and 

codes,  including  electrical 

codes.    Installation  should 

be performed by a qualified 

electrician. 

Power Indicator Light 

(Hidden)

Summary of Contents for Big Dipper W-250-AST

Page 1: ...00 633 4204 V 336 629 4651 F 336 626 5739 E mail info thermaco com Online www big dipper com Installation Operation Instructions For the Big Dipper W 250 AST Automatic Solids Transfer AST Series Unit...

Page 2: ...Phone 336 629 4651 MNL ASTPS14000 2 Table of Contents Table of Contents AST System Overview 3 AST System Maintenance 5 AST Timer Operation 6 AST System Troubleshooting 7 How To Reverse AST System Ope...

Page 3: ...self cleaning operation activating the skimming wheel at a user set time Only the cleaned water exits the unit and flows into the facility drain lines Incidental food solids less than 1 25 mm in diame...

Page 4: ...mer on the unit is no longer operating and should be replaced If pressing the button does nothing then there may be a problem with the motor assembly Please contact Thermaco or your local service agen...

Page 5: ...cumulated solids Be sure to spray down both the inside and outside surfaces of the strainer assembly E Check the thickness of the grease layer at the top of the unit If there is more than a 1 2 12 mm...

Page 6: ...allation is complete the Big Dipper unit needs to be set for the proper automatic self cleaning operation for the facility The Big Dipper W 250 AST model is equipped with one 1 24 Hour 96 Event time c...

Page 7: ...5 minutes per day There is a Power Indicator Light under the Timer which indicates that Power is reaching the unit If this light is not Red power is not reaching the unit 2 Remove the lid and clean aw...

Page 8: ...er AST System Unit Operation ALWAYS UNPLUG UNIT BEFORE REMOVING LID SYSTEM WILL NOT OPERATE UNLESS CENTER MODULE IS IN PLACE 1 Unlatch the Unit lid Pull the side wings outward 2 Lift the center module...

Page 9: ...sible Assure that outlet pipe has at least a slope of 1 4 per foot 2 cm per meter Use only sweep connections Don t reduce the pipe sizing on the outlet piping Don t install P trap on outlet connection...

Page 10: ...ad height is greater than 6 feet 1 95 m NOTE Drawing for reference only Equipment must be installed in compliance with all applicable laws regu lations and codes including plumbing codes Installation...

Page 11: ...lectrical circuit controlled by a ground fault circuit breaker There is a Power Indicator Light that will glow Red if power is being fed to the unit If this light is off power is not reaching the unit...

Page 12: ...ULLY INSULATED FEMALE CONNECTOR BLACK RED RED INTERCHANGE FULLY INSULATED QUICK CONNECTORS TO CHANGE HEATER OPERATING MODE RED WIRE TO THERMOSTAT GIVES SIMULTANEOUS HEATER MOTOR OPERATION BLACK WIRE T...

Page 13: ...Thermaco Inc 646 Greensboro St Asheboro N C 27204 2548 Phone 336 629 4651 MNL ASTPS14000 13 Big Dipper AST System Electrical Components Safety Switch Part MSS 7 Motor Part M 58 Heater Part H 8 Thermo...

Page 14: ...vers In Place Big Dipper AST Lid Components With Wheel Cover Removed Note W 250 AST system requires one 1 Hinged Skimming Wheel Cover Motor Electrical Cover Timer Cover Grease Collector Strainer Baske...

Page 15: ...h Part MJS 1 Energy Saver Heater Switch Part ESHS 1 Big Dipper AST System Component Identification Big Dipper AST System Component Identification Timer Cover Part MTC 1 Wheel Cover Part MSC 1 Wheel Wi...

Page 16: ...Units THERMOSTAT 1 per unit PART TSTAT 4 INTERNAL FLOW CONTROL PART MFC 25 FOR W 250 AST LID GASKET PART RG 7 WIPER BLADES PART PB 3 W 250 AST requires two 2 WHEEL WIPER ASSEMBLY PART WWA 4 WHEEL DRI...

Page 17: ...s Thermaco shall not be respon sible for damage to products resulting from vault flooding sewer line back up pumping or lift station failure ambient water flow or other sources of water damage This wa...

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