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©2005 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-IS6000 10

®

Big Dipper

®

 IS System

Plumbing Installation

Locating the Unit

To minimize grease build-up in piping, a Big Dip-

per system should be located as close as possible 

to the fixture it is serving.  The system should 

be visible and easily accessible for maintenance 

and inspection.  Make sure that adequate room 

is  provided  around  the  system  to  allow  easy 

removal of the grease collection container and 

to access the electrical assembly.  Make sure 

the height above the Big Dipper access cover 

is enough to properly service the system.

Inlet/Outlet Piping

The inlet and outlet piping connections require 

flexible sleeve pipe couplings.  Keep outlet pip-

ing as straight as possible.  Use only “sweep” 

connections.    Do  not  reduce  the  pipe  sizing 

on the outlet piping.  Do not install “P” trap on 

outlet connection of system.  (Note: The system 

already has a internal gas trap)

Flow Controls

Big Dipper systems are equipped with an internal 

flow control located inside the inlet end of the 

system.  Verify its location and placement prior 

to connecting the inlet piping.

Fill Unit With Water Before Applying 

Power

Big Dipper systems, equipped with an electric 

heating element, MUST be filled with water before 

energizing the power to the system. Failure to 

do so may damage the electric heating element.  

These  elements  will  NOT  be  replaced  under 

Thermacoʼs Limited Warranty.

Venting the Outlet

An outlet vent or approved vacuum breaker of 

at least 1/2 the diameter of the systemʼs outlet 

connection must be present as close as pos-

sible to the Big Dipper outlet to prevent possible 

siphonage problems.  Failure to provide a vent 

for the system voids Thermacoʼs Limited War-

ranty for the system.

For  High  Head  Height  Applications 

Over Six (6) Feet (1.95 m)

For installations where there is head height of 

greater than 6 feet (1.95 meters), Thermaco, Inc. 

recommends installation of the optional VFCA 

Vented Flow Control.  Thermaco, Inc. recom-

mends an inlet vent on the piping connection 

as close a possible to the inlet of the Big Dipper 

and tied in to the facility vent.  Please see the 

following page for installation instructions.

Do Not Use With Food Grinders, Potato 

Peelers or Waste Disposal Units

Installations where the internal solids strainer 

basket  is  not  used  or  where  the  system  is 

connected to a Waste Disposal Unit, Garbage 

Grinder or potato peeler will void Thermacoʼs 

Limited Warranty for the system.

Note: This equipment must be

installed to comply with all

applicable national, state, and local 

plumbing codes for your area.

Installation should only be

performed by a qualified plumber. 

Big Dipper

®

 IS System Plumbing Installation

Summary of Contents for Big Dipper IS Series

Page 1: ...rmaco com Online www big dipper com Installation Operation Instructions For Big Dipper Internal Strainer IS Series Units Big Dipper W 200 IS Servicing A Pre Rinse Sink Big Dipper W 200 IS Servicing A...

Page 2: ...4 2548 Phone 336 629 4651 MNL IS6000 2 Table of Contents Table of Contents IS System Overview 3 IS System Maintenance 4 IS Timer Operation 5 IS System Troubleshooting 6 How To Reverse IS System Operat...

Page 3: ...interceptors The recovered grease oils are virtually water free so local rendering companies or recyclers can collect it The Big Dipper system is an automatic self cleaning device As greasy kitchen ef...

Page 4: ...ny accu mulated deposits and assure that the wiper blades are clipped in place properly B Check the Timer to be sure it is set and operating correctly C Check the thickness of the grease layer at the...

Page 5: ...ipper IS models are equipped with a 24 Hour 96 Event time controller This time controller is located under the lid of the motor housings mounted on top of the Big Dipper lid See Pages labeled Electric...

Page 6: ...t piping is not reduced in size Have as few 90 on outlet piping as possible Vent outlet pipe Make sure flow rate does not exceed maximum flow rate as listed on unit Make sure internal strainer basket...

Page 7: ...activate during periods of no or low flow Open Wheel Cover Clean wiper blades collection trough Make sure wiper blades are properly attached Replace wiper blades when worn Set timer to On position Mak...

Page 8: ...erly skimmed from the unit Check for excessive silt solids buildup in bottom of unit Empty internal strainer basket and or grease collector more frequently Check timer settings Increase in operation p...

Page 9: ...side wings outward 2 Lift the center module up off of the unit ensuring clearance for the heater 3 Rotate the center module 180 4 Lower the center module back down on top of the unit Move the two sid...

Page 10: ...equipped with an electric heatingelement MUSTbe lledwithwaterbefore energizing the power to the system Failure to do so may damage the electric heating element These elements will NOT be replaced unde...

Page 11: ...l module Big Dipper Unit Connect To Facility Vent VFCA 20 Vented Flow Control for W 200 IS VFCA 25 Vented Flow Control for W 250 IS VFCA 35 Vented Flow Control for W 350 IS VFCA 50 Vented Flow Control...

Page 12: ...e control ler The timer is located under the hinged lid of the motor enclosure on top of the lid of Big Dipper See Timer Operation Instructions The Big Dipper should only be plugged into a properly gr...

Page 13: ...Models W 150 IS Through W 500 IS POWER SUPPLY CORD MOTOR INTERLOCK SWITCH HEATER THERMOSTAT GREEN BLACK WHITE BLACK WHITE WHITE BLACK RING TERMINAL TO GROUND STUD BLACK FULLY INSULATED QUICK CONNECT F...

Page 14: ...r Electrical Cover Timer Cover Grease Collector Strainer Basket Cover Big Dipper Internal Strainer IS Lid Components With Covers In Place Inlet Outlet Wheel Wiper Assembly Part WWA 2 Skimming Wheel As...

Page 15: ...OR W 250 IS PART MFC 35 FOR W 350 IS PART MFC 50 FOR W 500 IS LID GASKET PART RG 7 WIPER BLADES 2 per unit PART PB 3 WHEEL WIPER ASSEMBLY 1 per unit PART WWA 2 WHEEL DRIVE SPROCKET 1 per unit PART WDS...

Page 16: ...vault ooding sewer line backup pumping or lift station failure ambient water ow or other sources of water damage This warranty is void if the serial number on the product has been altered or defaced T...

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