Thermaco Big Dipper 40000 Series Quick Start Manual Download Page 6

6 • [email protected] • www.big-dipper.com • 1-800-633-4204

 Copyright 2014 • Big Dipper® Thermaco, Inc®

Push Button Interface

Three separate silicone momentary contact buttons for 

Light (I), Moderate (II), and Heavy (III) skimming modes 

and a Start Button for testing and immediate operation.  

Built-in LED’s behind buttons indicate mode chosen and 

blink during operation.

Startup

**Before applying power to unit, always make sure tank is full of 

water**

1.  Upon applying power to the unit, all lights will activate 

for 1 second.

2.  If the (I) Button blinks 4 times, the unit is operating in 

Default Mode.

3.  If the (III) Button blinks 4 times, the unit is operating in Extreme Mode.

4.  The last setting chosen will remain illuminated.  See corresponding chart (page 4) to determine skim 

time and frequency chosen.

Operation

1.  During a skim cycle, the skim setting will remain illuminated.
2.  The Start Button will light up during a skim cycle.

Error Codes

In Error Code events, all four lights on the Push Button Interface will flash in one of the following 

sequences:
1.  3 Flashes - There is no information coming from the thermistor.  Check to ensure the wire is properly 

connected to the board and there are no frays in the wires.  If wiring is correct, replace thermistor.

2.  4 Flashes - The thermistor is reading an extremely high temperature inside the tank, meaning the 

water level inside the unit has dropped below the heater.  Check to verify the tank is full of liquid 

and cycle power.  If error code repeats despite the heater sitting in liquid, replace the thermistor.

3.  5 Flashes - There is a voltage out of range on the printed circuit board.  Verify that all wiring 

connections are secure and there are no frayed wires inside the Center Module.  If wiring is correct, 

printed circuit board (PCB-2) will need to be replaced.

Light Codes for 40000 Series Big Dipper

VOICE 336-629-4651  FAX 336-626-5739

PO BOX 2548, ASHEBORO, NC 27203

646 GREENSBORO STREET

DESTROY THIS DRAWING, IT IS THE SOLE PROPERTY OF THERMACO, INC. AND MUST BE RETURNED UPON REQUEST.

OF THIS DRAWING DOES CONSTITUTE AN IMPLIED AGREEMENT BETWEEN THERMACO, INC. AND THE HOLDER OF THIS DRAWING.  DO NOT

WRITTEN CONSENT FROM THERMACO, INC.  POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE.  POSSESSION

THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL.  THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT

.XXX +/- 0.015

.XX +/- 0.03

Decimals

+/-1°

Angular

Tolerances

Dimensions are in inches

Unless otherwise specified

MATERIAL (UNLESS NOTED)

FINISH (UNLESS NOTED)

PART NO.

CHECKED

ENGINEERING

DRAWN

DATE

A

THIRD ANGLE PROJECTION

RELEASE DATE

REVISIONS

ZONE

REV

DESCRIPTION

DATE

APPROVED

SCALE

SHEET      OF

SIZE

REV. NO.

DWG NO.

Heavy Setting (III):

Use for Steakhouses, 

Buffets, Heavy Grease 

producing sites.

Start Button: Press 

to begin a cycle early 

or to test operation..

Light Setting (I): 

Use for small cafes, 

coffee and ice cream 

shops.

Moderate Setting (II): 

Use for Quick and Full-

Service restaurants.

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