Therma Q AGDIR 0120 Installation Manual Download Page 6

ISSUE 2016 Rev 1 - Installation Manual 

ThermaQ 

 

Schematic 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cold Inlet Set 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Water Supply 
 
It is recommended that the maximum on-site water demand be assessed and the water supply be tested to ensure it can meet these 
requirements. 
 
It is important to note that a high mains water pressure will not always guarantee high flow rates. Ensure a site pressure reading is taken under 
working conditions, as a high-pressure reading from static conditions may not be indicative of the working pressure. The minimum mains 
water supply requirements should be 0.15MPa (1.5 bar) working pressure, and a 20 litres per minute flow rate Where mains inlet pressures 

 
 

  

 

 

 

Hot Outlet 

Non Return 

Valve 

Pump 

Temperature 
and Pressure 

Relief Valve 

Secondary 

Return 

Boiler Flow 

Boiler Return 

2 Port 

Valve 

Tundish 

Dual Stat 

Standard indirect 

cylinder shown, 

please repeat 

installation procedure 

for as many coils as 

there are present on 

the unit. Different 

heat sources may 

have different 

installation 

requirements 

Cold Main 

Isolating Valve 

Pressure 

Reducing Valve 

Balanced 

Cold 

Connection 

Non Return 

Valve 

Cold Water 

Inlet Set 

Drain Via 

Cold Inlet 

Internal Check Valve 

Expansion Relief Valve 

Balanced Cold 

Take Off 

Cold Mains In 

Pressure Reducing Valve 

(including Line Strainer) 

Discharge to Tundish 

Cold Supply to Cylinder 

Summary of Contents for AGDIR 0120

Page 1: ...INSTALLATION MANUAL Issue 2016 Rev 1 Tested to BS EN 12897 2006 FOR MORE INFORMATION GO TO WWW THERMAQ CO UK Note By installing this product you agree to be bound by our Conditions of Sale found with...

Page 2: ...roduct Specifications 3 General Installation and Commissioning 6 Service and Maintenance 9 Fault Finding 10 Benchmark Commissioning Checklist 15 Service Record 16 User Guide and Customer Service 17 Wi...

Page 3: ...ISSUE 2016 Rev 1 Installation Manual 3 ThermaQ 2...

Page 4: ...ponsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in acc...

Page 5: ...flat base capable of supporting the weight of the cylinder when full The minimum recommended cupboard size is 650mm square Nominal diameter of cylinder is 545mm Areas that are subject to freezing shou...

Page 6: ...15MPa 1 5 bar working pressure and a 20 litres per minute flow rate Where mains inlet pressures Hot Outlet Non Return Valve Pump Temperature and Pressure Relief Valve Secondary Return Boiler Flow Boi...

Page 7: ...n order to service the inlet control set Ensure the directional flow arrow on the inlet control set follows the required flow of water See schematic diagram A balanced cold supply is necessary if ther...

Page 8: ...ld utilise the dual control high limit thermostat as described in Connection to a Boiler section For connection to the lower coil you will require a further two port valve and a single control thermos...

Page 9: ...0 Specification for the design installation testing and maintenance of services supplying water for domestic use within buildings and their curtilages From the tundish pipework should terminate in a s...

Page 10: ...of water is drained from the unit Open the hot tap closest to the unit and open the draining tap Note Water drained off may be hot SERVICE AND MAINTENANCE Servicing must be carried out annually and s...

Page 11: ...ating tap outlet Insecure Pipework Increase the number of pipe clips External works to public mains Wait for works to be completed Reduced water flow Debris from water mains Strip cleanorreplace Inlet...

Page 12: ...G Is water running from the Tundish Is the water being discharged hot Tundish YES NO Do you have pressure YES NO No fault See the flow chart for T P Valve See the flow chart for Inlet Control Group Ch...

Page 13: ...erature Pressure Relief Valve YES NO Do you have pressure YES NO No fault with the T P No fault with the T P Replace T P if required Replace T P if required Check temperature setting of the cylinder s...

Page 14: ...fails replace Dual Stat Test Stat continuity Reset Limit Stat Test Dual Stat continuity Is there power to the Element Thermostat Has the thermostat tripped Does the Immersion Heater work Find correct...

Page 15: ...3 ThermaQ ENERGY CUT OUT FAULT FINDING Is the Cut Out Thermostat working Test Stat continuity Energy Cut Out Thermostat NO YES Reset Limit Stat No fault with the Thermostat If test fails replace Dual...

Page 16: ...oming static cold water pressure at the inlet to the system Has a strainer been cleaned of installation debris if fitted Is the installation in a hard water area above 200ppm If yes has a water scale...

Page 17: ...E 9 Date Engineer Name Company Name Telephone Number Signature SERVICE 8 Date Engineer Name Company Name Telephone Number Signature SERVICE 7 Date Engineer Name Company Name Telephone Number Signature...

Page 18: ...ns where constant usage and reheating is required titanium immersion heaters must be fitted to comply with the warranty Exclusions 16 The effect of scale build up on the unit or its components 17 Any...

Page 19: ...SUE 2016 Rev 1 Installation Manual 3 ThermaQ TYPICAL WIRING S PLAN 1 ZONE TYPICAL WIRING Y PLAN COLOUR CODES W WHITE G GREY BL BLUE G Y GREEN YELLOW L LIVE N NEUTRAL C COMMON SL SWITCHED LIVE E EARTH...

Page 20: ...ISSUE 2016 Rev 1 Installation Manual 3 ThermaQ TYPICAL WIRING S PLAN 2 ZONE COLOUR CODES W WHITE G GREY BL BLUE G Y GREEN YELLOW L LIVE N NEUTRAL C COMMON SL SWITCHED LIVE E EARTH 19...

Page 21: ...e goods to third parties in the normal course of business In this respect the Buyer shall act in the capacity of the Companies commission agent and the proceeds of such sale 6 6 1 shall be held in tru...

Page 22: ...ISSUE 2016 Rev 1 Installation Manual 3 ThermaQ NOTES 21...

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