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The Handy 1938176001, Instruction Manual, Page: 25 / 36

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The Handy 1938176001 Instruction Manual Download Page 25

 

 

 

PARTS DIAGRAM & LIST 

POWER UNIT

 

 

 

 

 
 

 

 

Item No

Part No

Description

Qty Item No

Part No

Description

Qty

B1

TH243-PUB1 Coupler Assembly

1

B14

TH243-PUB14

Bearing 6000

1

B2

TH243-PUB2

Washer 6x12x1.5

1

B15

TH243-PUB15

Shaft Joint

1

B3

TH243-PUB3

Handwheel

1

B16

TH243-PUB16

Snap Ring 26

1

B4

TH243-PUB4

Coupler Body

1

B17

Nut M5

1

B5

TH243-PUB5

Bolt M4x16

1

B18

Lower P Handle

1

B6

TH243-PUB6

Bolt M6x30

1

B20

Upper P Handle

1

B7

TH243-PUB7

Bolt M5x12

2

B21

Bolts M5x35

4

B8

TH243-PUB8

Lever

1

B19

TH243-PUB19

Handle Seat

1

B9

TH243-PUB9

Lever Spring

1

B22

TH243-PUB22

Trigger Assembly

1

B10

TH243-PUB10

M6 Nut

2

B23

TH243-PUB23

Harness Hanger

1

B11

TH243-PUB11

M6 Acorn Nut

1

B24

Inner Driveshaft

1

B12

TH243-PUB12

M4 Nut

1

B25

Shaft Bearing

3

B13

TH243-PUB13

Snap Ring 10

1

B26

Outer Shaft

1

B27

TH243-PUB27 Complete G3404 Engine

1

TH243-PUB17

TH243-PUB24

NOTE:

 Parts Lists are supplied for information purposes only, not all parts are stocked individually & we recommend 

you contact our Spares Team on 01793 333212 for expert advice. 

Summary of Contents for 1938176001

Page 1: ...CTIONS SPARES SUPPORT 01793 333212 Please read understand this manual payingattention to the safety instructions before use The manufacturer reserves the right to change the product specification and livery according to continued product improvements Images used are for illustration purposes only INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...se See the Assembly section for instructions Please check that all parts required for the assembly of this machine are included If for any reason you believe a part for the assembly is missing or damaged please contact us If you require any assistance with regards to the contents or operation of your machine please contact us TEL 01793 333212 EMAIL customerservice handydistribution co uk MON FRI 8...

Page 4: ...y 550ml Brushcutter Line Trimmer Pruner Hedgecutter Cutting Diameter 254mm 400mm 19mm Cutting Length 254mm 450mm Chain Bar Type 3 8 Shaft Straight Curve Straight Straight Blades 3T Double Sided 2 Double Edged Spool Type Bump Feed Twin Line Line Diameter 2 4mm Chain Pitch 3 8 0 050 Chain Links 44 File Required 5 32 Net Weight with Power Unit 5 1kg Empty Tank 7 0kg 6 05kg 7 1kg 7 3kg Length with Pow...

Page 5: ... damage INSPECT YOUR MACHINE Check all bolts nuts and screws for tightness before each use especially those securing guards and drive mechanisms Vibration during use may cause these to loosen Always check to see that all other tools or equipment are removed from the working area before turning it on Replace damaged missing or failed parts before using it Warning labels carry important information ...

Page 6: ...e into drains soil or water STORE IDLE EQUIPMENT When not in use the machine should be stored in a dry location Keep the machine away from children and others not qualified to use it SAFETY SYMBOLS Safety alert symbol Used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury DANGER Indicates an imminently hazardous situation wh...

Page 7: ...ER BULB BRUSHCUTTER LINE TRIMMER GUARD CHAIN COVER CHAIN OIL TANK CAP PETROL POWER UNIT CHAIN GUARD FUEL TANK CAP CHOKE LEVER THROTTLE TRIGGER SAFETY LEVER ON OFF SWITCH P HANDLE HARNESS HANGER QUICK JOINT AIR FILTER HOUSING GUARD PRUNER HEDGECUTTER GUIDE BAR CHAIN 3T BLADE DOUBLE BLADE BLADE COVERS SPOOL NYLON LINE ...

Page 8: ...read Fig 2 Secure the large nut with a suitable Spanner or Mole Grip and hand tighten until secure Fig 3 BRUSHCUTTER ATTACHMENT GUARD Place the plastic guard onto the small metal guard secure with three 5mm Allen Key bolts Fig 4 METAL BLADE Remove the Blade Nut Cup Clamp Washers The Stepped Washer must remain Fig 5 Now place the blade onto the Stepped Washer ensuring the step of the washer is plac...

Page 9: ...aft Fig 13 Remove the 5mm Allen Key Bolts located in the Head and Clamp of the Pruner Insert the Shaft into the Head ensuring the splined driveshaft is housed into the splines of the Head Align the Fixing Hole located on the shaft with the hole within the Head and tighten with the 5mm Allen Key Bolt until secured Insert the second 5mm Allen Key Bolt into the clamp and tighten until secure 1 Shaft ...

Page 10: ...houlder Strap when operating Make sure the Shoulder Strap is hooked securely to the Harness Hanger Incorrect use can cause the machine to be unbalanced and may cause injury to yourself of bystanders Wear the provided Shoulder Strap without twists with the connecting hook Fig 17 on your right side Hook the Shoulder Strap to your chosen locating holes on the Harness Hanger Adjust the length of the S...

Page 11: ...direction as per the arrow on the grip Fig 19 QUICK JOINT The Quick Joint coupler allows you to safely attach the different attachments to the power unit To attach your chosen attachment to the power unit follow the below steps 1 Loosen the Handwheel Fig 22 2 Align the attachment with the power unit Fig 20 3 Insert the attachment and depress the coupler lever Fig 21 4 Ensure the attachment securin...

Page 12: ...ew the fuel cap slowly and fill the fuel tank with your fuel mixture to a maximum of 80 capacity This will allow the fuel tank expansion Fasten the fuel cap tightly being careful not to cross thread This will also prevent loosening through vibration during use Wipe away any spillage with an appropriate material If the machine has continued leaks the product should not be started Never use the mach...

Page 13: ...hoke Lever CL left to the Closed position Towards the cutting blade Push the clear Primer Bulb PB 5 10 times until the fuel mixture fills the bulb Place your left hand on the handle shaft to apply downward pressure Pull the Recoil Starter Handle SH with a smooth rapid pull for a strong spark until the engine fires but immediately cuts out We call this a false start Apply downward pressure onto the...

Page 14: ... use two hands Always position the Power Unit on your right side with all attachments Using it on the left side will expose the user to the exhaust Hot surfaces can result in burns The trigger handle should be positioned at waist height Operate the trigger with your right hand hold the P handle with your left hand The trigger increases and decreases the power of the engine to the attachment increa...

Page 15: ...the cutting rotation Guide the blade from left to right with the blade tilted slightly towards the left Be sure that the blade and holder are positioned and secured correctly If assembled incorrectly excessive vibration made be felt and the machine must be stopped immediately and the correct assembly instructions followed Do not attempt to cut foliage which is too long We recommended you cut long ...

Page 16: ...gine and clutch components not covered by the manufacturer s warranty It is recommended that the head is tilted at a 20o angle so the nylon line cutting circle is moving away from the user and guard shield This will enable debris to be thrown away from the user TRIMMING This is feeding the trimmer carefully into the material you wish to cut Tilt the head slowly to direct debris away from you If cu...

Page 17: ...damaged chain immediately with an approved replacement part Before every use check the level of the chain oil in the reservoir During use check the tension of the chain See Maintenance Section for Instruction Always fit the supplied blade guard when the Pruner is not in use For larger branches the 3 point method should be used to prevent breakage Do not work at an angle higher than 60o there is a ...

Page 18: ...E Only undertake maintenance and service work described in this manual More extensive work must be carried out by an authorised service dealer Visit www thehandy co uk to find your nearest IMPORTANT If a part needs replacement only use parts that meet the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation Engine repairs m...

Page 19: ...t with petrol SPARK PLUG BM6A Check the Spark Plug after every 10 15 hours of use Remove the Spark Plug cover with a crosshead screwdriver and the rubber cap Using the Spark Plug Spanner supplied remove the Spark Plug by turning it anti clockwise Clean adjust the electrode gap to 0 6 0 7mm If the Spark Plug is visibly damaged or worn replace immediately See Specification for details Install the ne...

Page 20: ...fore each use and replace a damaged blade immediately with an approved replacement part LINE TRIMMER REFILLING THE TRIMMER LINE 1 Remove the spool retaining nut by turning it anti clockwise Take care not to lose the spring Once the spool retaining nut has been removed take the spool holder from the spool housing 2 Remove any old trimmer line Locate the line retaining hole Cut two equal 3m lengths ...

Page 21: ...ing the trimmer line through the housing a little at a time allowing the spool to slide down into the spool housing As shown in the image 6 Holding the spool in place refit the spool retaining nut Ensure it is correctly fitted and secure Test the bump feed is working properly by pushing on either side of the trimmer line and with the spool between your knees press your knees together firmly This s...

Page 22: ...sized round file is used We would always recommend that any filing is undertaken by approved service dealer to ensure the teeth are to the correct level HEDGECUTTER GEAR HEAD LUBRICATION The gearhead is filled with multi purpose lithium grease Apply new grease every 25 hours of use or more often depending on the job conditions The Hedgecutter has two lubrication grease nipples one for the angle be...

Page 23: ...lace Not adjusting screws Transmission Grease Cutting guard Ensure attached CUTTING UNIT Oiling port Clean Guide bar Clean Sprocket Inspect or replace Saw chain Inspect or sharpen STORAGE For years of trouble free service make sure the machine is clean and dry beforestoring Before storing clean the machine thoroughly as indicated above Store indoors or in a safe locked protected area during severe...

Page 24: ...ed fuel to 1 part synthetic oil 40 1 Idle is lumpy or attachment rotating without trigger depressed Idle Screw is incorrectly adjusted Take to authorised service dealer LINE TRIMMER POSSIBLE CAUSE SOLUTION Line will not advance 1 Line is welded to itself 2 Insufficient line on spool 3 Line has worn too short 4 Line is tangled in spool 1 Lubricate with silicone spray 2 Add more line 3 Bump head on ...

Page 25: ...dle 1 B7 TH243 PUB7 Bolt M5x12 2 B21 Bolts M5x35 4 B8 TH243 PUB8 Lever 1 B19 TH243 PUB19 Handle Seat 1 B9 TH243 PUB9 Lever Spring 1 B22 TH243 PUB22 Trigger Assembly 1 B10 TH243 PUB10 M6 Nut 2 B23 TH243 PUB23 Harness Hanger 1 B11 TH243 PUB11 M6 Acorn Nut 1 B24 Inner Driveshaft 1 B12 TH243 PUB12 M4 Nut 1 B25 Shaft Bearing 3 B13 TH243 PUB13 Snap Ring 10 1 B26 Outer Shaft 1 B27 TH243 PUB27 Complete G3...

Page 26: ...ENGINE NOTE Parts Lists are supplied for information purposes only not all parts are stocked individually we recommend you contact our Spares Team on 01793 333212 for expert advice ...

Page 27: ...se 1 A53 TH238 ENGA53 Carburettor Gasket 1 A78 TH238 ENGA78 Piston Pin 1 A11 TH238 ENGA11 Passive Plate 1 A33 TH238 ENGA33 Starter Pawl 1 A54 TH238 ENGA54 Bolt M4x20 1 A79 TH238 ENGA79 Piston Pin Snap Ring 2 A12 TH238 ENGA12 Housing Screen 1 A100 Recoil Assembly 1 A55 TH238 ENGA55 Insulator 1 A80 TH238 ENGA80 Needle Bearing 8x11x9 1 A13 TH238 ENGA13 Screw ST4x14 4 A34 Recoil Handle Bung 1 A56 TH23...

Page 28: ...8 Oil Cap 1 G10 TH239 PRUG10 Circlip 3 1 G29 TH239 PRUG29 Screw M5x25 1 G11 TH239 PRUG11 Tensioner Nut 1 G30 TH239 PRUG30 Circlip 24 1 G12 TH239 PRUG12 Gear Case Cover 1 G31 TH239 PRUG31 Circlip 9 1 G13 TH239 PRUG13 Screw M5x12 4 G32 TH239 PRUG32 Gear Transmission 1 G14 TH239 PRUG14 Screw M6x35 1 G33 TH239 PRUG33 Shaft Assembly 1 G15 TH239 PRUG15 Bearing 6001 1 G34 Outer Shaft 1 G16 TH239 PRUG16 S...

Page 29: ...ard 1 D14 Gearcase 1 D21 TH241 BCD21 Bolt M6 16 5 D15 Grease Nipple 1 D22 TH241 BCD22 Guard 1 D16 Bolt M5x12 1 D23 TH241 BCD23 Cutting Knife 1 D17 Bolt M5x25 1 D24 TH241 BCD24 Bolt M6 2 D18 Gear 1 D25 Outer Shaft 1 D19 Small Snap Ring 1 D26 Inner Driveshaft 1 D20 Ring 1 D27 Shaft Bearing 3 D2 TH241 BCD2 Blade Nut 1 D28 TH239 STOPPER Stopper 1 TH241 BCD1 TH241 BCD25 NOTE Parts Lists are supplied fo...

Page 30: ...r 1 C14 Driveshaft 1 C7 Bolt M5x6 1 C8 TH240 LTC8 Bolt M5x16 4 C9 TH240 LTC9 Guard Bracket 1 C10 TH240 LTC10 M5 Locknut 1 C11 TH240 LTC11 Guard Knife 1 C12 TH240 LTC12 Guard 1 C15 TH239 STOPPER Stopper 1 TH240 LTC6 NOTE Parts Lists are supplied for information purposes only not all parts are stocked individually we recommend you contact our Spares Team on 01793 333212 for expert advice ...

Page 31: ...case 1 J47 TH242 HTJ47 M4SpringWasher 7 J10 TH242 HTJ10 SpringWasherM6 1 J29 TH242 HTJ29 Handle 1 J48 TH242 HTJ48 BoltM4x10 7 J11 TH242 HTJ11 FlatWasherM6 1 J30 TH242 HTJ30 BoltM5x18 2 J49 TH242 HTJ49 Washer16x5 2x1 5 3 J12 TH242 HTJ12 Seal Ring 1 J31 TH242 HTJ31 GreaseNipple 2 J50 TH242 HTJ50 BladeAssembly 1 J13 TH242 HTJ13 Gear2 1 J32 TH242 HTJ32 GearcaseShaft 1 J51 TH242 HTJ51 Nut J14 TH242 HTJ...

Page 32: ... Equipment Directive The conformity assessment procedure followed was in accordance with EN ISO 11806 1 2011 EN ISO 10517 2009 A1 2013 EN ISO 14982 2009 Guaranteed Sound Power Level LWA 112 dB A Vibration Front Handle Idling 6 303m s2 Racing 5 323m s2 Rear Handle Idling 6 128m s2 Racing 5 362m s2 Uncertainty K 1 5m s2 Notified Bodies TÜV SÜD Product Service GmbH Address es Zertifizierstelle Ridler...

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Page 36: ...2 Email customerservice handydistribution co uk Mon Fri 8 00am to 5 30pm excl Bank Holidays To see our range of garden machinery equipment visit www thehandy co uk Making gardening easier affordable since 1938 Distributed by Handy Distribution Murdock Road Dorcan Swindon SN3 5HY ...

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