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TGW Natrix, Installation, Operation & Maintenance Manual

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TGW Natrix Installation, Operation & Maintenance Manual Download Page 13

 
Natrix IOM  

 

Warnings and Safety Instructions 

Failure to follow the instructions and cautions throughout this book, and warning labels on the 
conveyor, may result in injury to personnel or damage to the equipment.  
 
Your TGW Systems conveyor is powered by a motor and can be stopped only by turning off 
electrical power to the motor. As with all powered machinery, the drive-related components – 
including sprockets, belts, shafts, universal joints and pneumatic devices – can be dangerous. 
We have installed or provided guards to prevent accidental contact with these parts, along with 
warning labels to identify the hazards.  
 
Special attention must be paid to the following areas of this manual: 
 

Warnings and Safety Instructions 

 

 

 

•

  Indicates a potentially hazardous situation which, if 

not avoided, could result in death or serious injury. 
 

 

 

•

  Indicates a situation which, if not avoided, could result in property 

damage.  
 

 
NOTE  

This is where you will be notified of helpful information. 

 

 

WARNING

 

CAUTION

 
 

Revision Date: 12/10/2014 

  Page 

13

 of 

111

 

 

Summary of Contents for Natrix

Page 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL Natrix Shoe Sorter Revision Date February 5 2015 ...

Page 2: ...ricants Norm al Temperatures 22 Operating Materials and Lubricants Low Temperatures 23 Operating Materials and Lubricants for Food Industry 24 Screw Torque Requirements 25 Part Inventory Identification 26 Label Identification 26 Receiving Site Preparation 27 General 27 Preparation of Site 27 Shipment Receiving Packaging 28 Prerequisites for Installation Site 30 On site Delivery Requirementrs 30 Un...

Page 3: ...oring of Chain Tension 58 Activation of chain monitoring 58 Monitoring of Chain Tension Picture 59 Replace Sliding Shoe 60 Replace sliding shoe 5 61 Change slide element 6 7 61 Replace Drive Station Gearmotor 63 Replace drive station gear motor 3 63 Shrink Disc Removal Procedure 64 Disassemble shrink disc 3 64 Motor Shrink Disc Requirements 64 Shrink Disc Assembly Procedure 65 Assemble shrink disc...

Page 4: ...hain 93 Adjust Conveyor Belt Tension 94 Tension the conveyor belt 94 Conveyor Belt Tracking 95 When the belt is running 95 Drive Station Tension Timing Belt 96 Tension timing belt 96 Reading Value 97 Belt Conveyor Natrix Replacement Parts 98 Type of Roller Replacement Parts 98 Belt and Roller Replacement Parts 99 Replace Support Roller 100 Replace support roller 1 101 Replace intermediate roller 2...

Page 5: ...ace Change Timing Belt 109 Replace timing belt 3 109 Works Cited 110 TGW Systems Inc 111 Tables Table 1 symbols and units 20 Table 2 Lubricants Normal Temperature 22 Table 3 Lubricants Low Temperature 23 Table 4 Lubricants for Food Industry 24 Table 5 Torque Requirements 25 Revision Date 12 10 2014 Page 5 of 111 ...

Page 6: ...replacement parts identification This service manual is intended for use by personnel who are knowledgeable of installation and safe working practices on conveyor systems Not all applications and conditions can be covered therefore this manual is to be used ONLY as a guide If additional copies of this manual are needed or if you have any question concerning the conveyor please contact your TGW Dis...

Page 7: ...oned upon the equipment being installed handled operated and maintained in accordance with the written instructions provided or approved in writing by TGW Systems The warranties specified above do not cover and TGW Systems makes no warranties which extend to damage to the equipment due to deterioration or wear occasioned by chemicals abrasion corrosion or erosion Purchaser s misapplication abuse a...

Page 8: ... TGW In case maintenance measures are demonstrably carried out by personnel not expressly authorized by TGW or not according to the instructions TGW Systems shall be absolved from any kind of liability and warranty obligation All parts or components identified as wear parts are excluded from warranty Warranty and liability claims for injuries to persons or material damage are excluded in particula...

Page 9: ...ergy Sources Lockout Tagout which includes requirements for release of stored energy and OSHA Safety and Health Regulations for Construction 1926 555 Conveyors https www osha gov Conveyor Design and Safety Guidelines A safety risk evaluation is required for all of our standard equipment The safety risk evaluation considers every potential hazard on the conveyor weighs the probability and the sever...

Page 10: ...achinery into which it is to be incorporated has been declared in conformity with the provisions of the EC Machinery Directive the harmonized standards the European standards or the relevant national standards List of standards applied EN ISO 12100 1 2 Safety of machinery EN 528 Rail dependent storage and retrieval equipment EN 619 Continuous handling equipment and systems EN 14121 1 Risk analysis...

Page 11: ... to inexperienced personnel Maintain signs in a legible condition Contact your supervisor to post additional safety signs if you feel they are necessary http www ansi org ANSI Conveyor Safety Rules Conveyor safety rules as well as specific regulations and guidelines listed in this publication DO NOT touch moving Conveyor parts DO NOT walk ride or climb on the Conveyor DO NOT operate the Conveyor w...

Page 12: ...ram visit the CEMA Web Site s Safety Page at http cemanet org safety index html Both the safety poster and the video can be purchased from CEMA Visit their web site www cemanet org for additional information or contact them at Conveyor Equipment Manufacturers Association 6724 Lone Oak Blvd Naples FL 34109 Phone 941 514 3470 CEMA Safety Label Meanings The word or words that designate a degree or le...

Page 13: ...s belts shafts universal joints and pneumatic devices can be dangerous We have installed or provided guards to prevent accidental contact with these parts along with warning labels to identify the hazards Special attention must be paid to the following areas of this manual Warnings and Safety Instructions Indicates a potentially hazardous situation which if not avoided could result in death or ser...

Page 14: ...from moving equipment Maintain enough clearance on each side of all conveyor units for safe adjustment and maintenance of all components Provide crossovers or gates at sufficient intervals where needed to eliminate the temptation for personnel to climb over or under any conveyor Walking or riding on a moving conveyor must be prohibited Before performing maintenance on the conveyor make sure the st...

Page 15: ...cing or performing any work in the motor control panel disconnect and lock out the main incoming service If only the panel disconnect is off the incoming side will still be hot WARNING Revision Date 12 10 2014 Page 15 of 111 ...

Page 16: ...der or on the cover sheet of the IOM Installation Operation Maintenance Manual IOM Conveyor System PN Part Number Revision Date MM DD YYYY Page Numbers Pay attention to the safety instructions Prior to working at or in the immediate vicinity of the system it is recommended that you make yourself familiar with the safety instructions included in the present document WARNING Revision Date 12 10 2014...

Page 17: ...intain the operations of your installation strictly observe the necessary instructions and procedures Warranty and Liability TGW Safety Recommendation Conveyor Design and Safety Guidelines Please Note Observe the technical requirements for the correct use of the installation machinery Conveyor Design and Safety Guidelines Additional information Know all safety requirements and functions of your ma...

Page 18: ...Natrix IOM Revision Date 12 10 2014 Page 18 of 111 ...

Page 19: ...Natrix IOM Symbols and Units Revision Date 12 10 2014 Page 19 of 111 ...

Page 20: ...tz frequency n rpm revolutions per minute Ø mm diameter L mm L length W mm W width H mm H height s mm S distance i transmission ratio F N neutons force MA Nm neuton meters tightening torque Symbol Description to less than or equal to greater than or equal to greater than less than equal to Other Symbols Symbols and Units Revision Date 12 10 2014 Page 20 of 111 ...

Page 21: ...oes not exceed 75 dB A This specification is based upon the relevant standards VDI 2058 and DIN 45635 as well as the aforementioned assumed ambient conditions Furthermore we assume that the goods handled in and on the load carriers do not cause noise emission For current standard details go to http www vdi eu engineering vdi standards Revision Date 12 10 2014 Page 21 of 111 ...

Page 22: ...rive TGW Alvania E P G 2 20 to 120 C Grease Ball bearings TGW Alvania G 3 30 to 110 C Grease Spur gear SEW Knödler Degol BG 220 Energol GR XP 220 Spartan EP 220 Mobilgear 630 Omala oil 220 0 to 40 C Mineral Oil Spur Gear R32 R302 SEW Knödler Aralub MFL 00 Energrease HT EP 00 Fibrax EP 370 Mobilux EP 023 15 to 40 C Special grease H for gears Low Viscosity Grease Worm gear SEW Degol BG 680 Energol G...

Page 23: ... gear SEW Knödler Mineral Oil Chains TGW Florin IK 40 to 140 C Spray Ball screw drive TGW Klüber Isoflex Topas L 32 60 to 130 C Grease Ball bearings TGW Klüber Isoflex Topas L 32 60 to 130 C SHC 624 40 to 10 C Grease Spur gear SEW Knödler SHC 630 40 to 80 C Mineral Oil Spur Gear R32 R302 SEW Knödler SHC 624 40 to 10 C Low Viscosity Grease Worm gear SEW Mobiltemp SHC 100 40 to 80 C Mineral Oil Roll...

Page 24: ...to 110 C Oil Slideways TGW Molykote Longterm W 2 30 to 110 C Grease Beveal gear SEW Klüber Klüberoil UH1 220 30 to 110 C Oil Beveal gear SEW Klüber Klüberoil UH1 1500 20 to 110 C Oil Chains TGW Klüber Spray Oil UN1 68 35 to 110 C Oil Ball bearings TGW Molykote Longterm W 2 30 to 110 C Grease Spur gear SEW Klüber Klüberoil UH1 220 30 to 110 C Oil Worm gear SEW Klüber Klüberoil UH1 460 30 to 110 C O...

Page 25: ... 3 5 1 96 1 M 4 2 9 2 M 5 5 75 4 M 6 9 9 7 M 8 24 18 M 10 48 35 M 12 83 61 M 14 132 97 M 16 200 148 M 18 275 203 M 20 390 288 M 22 530 391 M 24 675 498 M 27 995 734 M 30 1350 996 M 33 1830 1350 M 36 2360 1741 M 39 3050 2250 Screw Tightening Torques Property class 8 8 according to DIN ISO 898 Revision Date 12 10 2014 Page 25 of 111 ...

Page 26: ...r Date of manufacture QR Quick Retrieval Label o Scan Code For IOM Manual On the supports the tag is located on the bottom side of the foot On special devices it is located on a convenient flat surface that is not offensive to the appearance of the equipment but is still accessible for viewing These numbers can be cross referenced against the packing list Loose parts are boxed and shipped separate...

Page 27: ...ed items TAKE CARE DURING THE REMOVAL OF EQUIPMENT FROM THE CARRIER Remove small items and boxes first Pull and lift only on the skid not on the frame cross member or any part of the equipment See examples below of packing units or structures Preparation of Site After the conveyor is received move it to the installation site or designated dry storage area as soon as possible Clean up all packing m...

Page 28: ...atrix IOM Shipment Receiving Packaging 1 Shipping Single device on pallet Several devices modules in stacks 2 Load secured Pictures of packing units or structures Revision Date 12 10 2014 Page 28 of 111 ...

Page 29: ...Natrix IOM Pictures of packing units or structures continued Revision Date 12 10 2014 Page 29 of 111 ...

Page 30: ...ng capacity is sufficient Provide required accessories for movement of equipment straps chain etc Fork lift truck with lifting carriage or lifting platform required to remove sling gear Determine floor space required or location for mobile crane or truck Check path for proper openings remove obstacles that are in the way Installation surface Installation surface must be even dry and clean Floor sp...

Page 31: ...ately at Distributor Services 231 798 4547 Unloading Processes Transport the modules to the installation area to avoid distortion Use adequate means of transport Dock Unloading Caption 1 Forks lift truck with fork extender Height of fork lift truck low height of truck 2 Conveyor stack 3 Single device ATTENTION Do not lift the machinery at the drive Lift the conveyor stack in the upper third Remove...

Page 32: ...ere appropriate 2 Conveyor stack 3 Single device ATTENTION Do not lift the machinery at the drive Lift the conveyor stack in the upper third or center of gravity 2 under the fork lift truck fork Remove the lateral guides if necessary WARNING Revision Date 12 10 2014 Page 32 of 111 ...

Page 33: ... line of equipment installation and level accordingly Installation of Infeed Discharge belt conveyor supports Install the supports according to the support layout Positioning of Infeed Discharge Belt conveyor Position the modules and align them to the correct top conveyor level Do not anchor yet Align frames for a smooth seamless transition Revision Date 12 10 2014 Page 33 of 111 ...

Page 34: ... IOM Floor platform attachment Align the supports perpendicularly Anchor the supports to the floor or steel structure with the appropriate hardware for the application Revision Date 12 10 2014 Page 34 of 111 ...

Page 35: ...ation Installation of Natrix supports Drive frame on supports As required insert the filling plate between the supports and the frame to obtain smooth transitions of the running surfaces Revision Date 12 10 2014 Page 35 of 111 ...

Page 36: ...ttach the guide bracket Detail X Screw and adjust the joints and struts Adjust and check the bracket and guides Grind the frame butt ends and guide transitions as required ATTENTION These activities must be performed for both the top running side and the bottom chain return side WARNING Revision Date 12 10 2014 Page 36 of 111 ...

Page 37: ...ce previously marked on the floor The reference points are the surfaces of the guide Use a levelling instrument to ensure proper level alignment To align for straightness use the appropriate tools Anchor unit to the floor or steel structure with the appropriate mounting hardware Revision Date 12 10 2014 Page 37 of 111 ...

Page 38: ...rface above Align butt joint couplers and wheel running surface below Floor platform attachment Align the supports perpendicularly Plumb Attach the supports on each side to the floor or steel structure I beam attachment Revision Date 12 10 2014 Page 38 of 111 ...

Page 39: ...Natrix IOM Revision Date 12 10 2014 Page 39 of 111 ...

Page 40: ...ut 1 4 m 4 7 1 8 distance between chain master links Remove the last aluminum slat located over the end of the chain Pull in the beginning and end of the carrying mat using two ratcheting straps Max 5 m in length 16 4 27 32 Connect the chain to the master link Reattach the aluminum slat screw tightening torque 20Nm 14 75Ft Lbs WARNING Revision Date 12 10 2014 Page 40 of 111 ...

Page 41: ...e link retainer must point in the conveying direction Please Note After the connection of the chain check the aluminum profiles to ensure they are square and at a right angle with the sorter framed Remove the aluminum slats and make sure that no dirt tools or loose screws can be found in the sorter frame along its entire length WARNING Revision Date 12 10 2014 Page 41 of 111 ...

Page 42: ...n Set a point manually while making sure that no bolt is in the vicinity of the point tongue Move the slats rug by hand until the shoes are at an angle With a straight edge mark the first target path position Revision Date 12 10 2014 Page 42 of 111 ...

Page 43: ... lift up the aluminum slat causing the shoe to rise about 3 mm 1 8 the succeeding running wheel must lift 1mm 1 32 0 2 mm 030 040 from the surface of the guide If the succeeding running wheel does not lift from the surface of the guide the tension must be increased Revision Date 12 10 2014 Page 43 of 111 ...

Page 44: ... right and left side of the sorter by tightening or loosing nut 4 as needed d Mark the position of return pulley 5 e Loosen screws 3 f Look to see if there is clearance 6 to shift the tension carriage g If the tension carriage moves the tension spring 7 must be returned to its previous compression point Revision Date 12 10 2014 Page 44 of 111 ...

Page 45: ...to place by tightening the screws 3 while checking the running surfaces 8 are smooth j Check for clearance between slats and belt conveyor 9 k Run the sorter at maintenance speed l Check the tension of the sorter link chain m If the chain tension is correct install the covers 2 Please Note After tensioning the sorter link chain checks the alignment dimensions between the infeed knife edge belt and...

Page 46: ...Natrix IOM Sorter Link Chain Revision Date 12 10 2014 Page 46 of 111 ...

Page 47: ... 3 and remove profile aluminum slat 4 above connecting link 6 Remove master chain links and profile sorter slats Install new sorter profile slats and chain again in reverse order Attention Tension Drive Chain The closed side of the master link locking spring 5 must point in the conveying direction Sorter profiles must be aligned in a 90 angle to the framework see Drive Chain Adjustments Screws 3 I...

Page 48: ...Natrix IOM Blank page for placement Revision Date 12 10 2014 Page 48 of 111 ...

Page 49: ...tion 1 Install the cover 2 Install the lateral guides Side adjustable and height adjustable lateral guide Rigid lateral guide Height adjustable lateral guide 3 Install other parts 4 Sensors Install sensors according to the appropriate device layout Revision Date 12 10 2014 Page 49 of 111 ...

Page 50: ...sensing distance to 3mm 1 8 Sensor unit is located after shoe return crossing under the return side of sorter Note Clearance must be properly set to sense shoe guide peg positions If shoes are not in diverting return position sorter motor must shut down Revision Date 12 10 2014 Page 50 of 111 ...

Page 51: ...Natrix IOM Proximity Switch Adjustments Shoe Peg Sensor Shoe Peg Sensor Revision Date 12 10 2014 Page 51 of 111 ...

Page 52: ...OM Install the dirt pan Optional Accessory Attach the dirt pan 1 using cross struts 2 Please Note Observe the distance between the return pulley 3 and dirt pan 1 Dirt Pan Revision Date 12 10 2014 Page 52 of 111 ...

Page 53: ...Natrix IOM Install the covers Top cover stainless steel bracket ATTENTION The cover bracket may not touch the sorter link chain push off shoe WARNING Revision Date 12 10 2014 Page 53 of 111 ...

Page 54: ...Natrix IOM Install Frame Paneling Attach the side paneling 1 using a clamping plate 2 Attach the bottom paneling 3 using cross struts 4 Side Panel Revision Date 12 10 2014 Page 54 of 111 ...

Page 55: ...ounting hole into the top of the mounting plate d Attach the air regulator to the support bar e Attach air supply to the air regulator from the main airline f Drill an access opening within the frame for the air supply tubing This tubing connects the regulator to the sorter air trunk line g Insert tubing from the air regulator to the sorter air supply line h Make sure all connections are tight i S...

Page 56: ...ustments Adjustment of the oiler Refill with PN00048396 WKS SPECIAL 5KG T 15 80 C See oil instruction on label for oil flow intervals Please Note Set oil flow rate to one drop minute Revision Date 12 10 2014 Page 56 of 111 ...

Page 57: ...tribution manifold When the main line is free of air retighten the screw connection ATTENTION Only activate the oiler when the sorter is in operation Excessive oil must not be flung from the moving conveyor chain WARNING Air Bleeder Supply Line Revision Date 12 10 2014 Page 57 of 111 ...

Page 58: ...ring of Chain Tension Activation of chain monitoring After tensioning the chain activate the chain monitoring valves 1 on both sides Test Run Test run at slow or maintenance speed Revision Date 12 10 2014 Page 58 of 111 ...

Page 59: ...Natrix IOM Monitoring of Chain Tension Picture Revision Date 12 10 2014 Page 59 of 111 ...

Page 60: ...Natrix IOM Replace Sliding Shoe Revision Date 12 10 2014 Page 60 of 111 ...

Page 61: ...nd moves smoothly Max sliding resistance 15 N 3 4lbs Important tightening torques MA Screws 3 20 Nm 14 75Ft Lbs Change slide element 6 7 Remove sliding shoe 5 and worn slide element 6 7 Install new slide element again in reverse order Attention Slide element 7 must be spring mounted It must not be stuck Make sure the sliding shoe moves smoothly Max advance force 15 N 3 4lbs Important tightening to...

Page 62: ...Natrix IOM Blank page for placement Revision Date 12 10 2014 Page 62 of 111 ...

Page 63: ...cedure seeTGW Safety Recommendation Attention Secure gear motor against falling before disassembling it Loosen shrink disc 1 and remove mounting screws 2 Pull off Gearmotor 3 from the shaft Pull off shrink disc Loosen screws 4 and remove torque support 5 from gear motor 3 Install new Gearmotor again in reverse order Attention Install shrink disc see next page Revision Date 12 10 2014 Page 63 of 11...

Page 64: ...ed again Only if the shrink disc is dirty it will have to be cleaned and lubricated Lubricate the tapered surfaces with Molykote 321 dry film lubricant or similar Lubricate the clamping screws with Molykote BR2 multiple purpose grease or similar Motor Shrink Disc Requirements Manufacturer Model Shaft Ø mm Shaft Ø Inch Ma Torque Lenze GKS07 50 2 30Nm 22 1 Ft Lbs Lenze GKS09 65 2 1 2 70Nm 51 6 Ft Lb...

Page 65: ...t remain free of grease Install drive shaft making sure that the outer rings of the shrink disc 4 are plane parallel Once the drive shaft and shrink disc are assembled grease the outer surface B of the hollow shaft for corrosion protection reasons Tighten clamping screws 5 evenly one by one to the specified tightening torque MA in several turns using a torque wrench Attention Max Tightening angle ...

Page 66: ...Natrix IOM Blank page for placement Revision Date 12 10 2014 Page 66 of 111 ...

Page 67: ...ncoder 4 from drive shaft Remove coupling half 5 form shaft encoder 4 Install new shaft encoder again in reverse order Recommended to change Controlflex coupling 5 at the same time Install new coupling again in reverse order Attention The zero point must be established after new coder is installed Revision Date 12 10 2014 Page 67 of 111 ...

Page 68: ...Natrix IOM Replace Divert Switch Assembly Revision Date 12 10 2014 Page 68 of 111 ...

Page 69: ...ps from solenoid 3 and 4 Remove mounting hardware from switch plate 5 Lower divert switch assembly 6 downwards Install new divert switch again in reverse order Attention Remove enough slats for clear visibility of switch gap Check transitions 7 between divert switch and guides Divert Switch Bottom View 5 5 5 5 3 4 Revision Date 12 10 2014 Page 69 of 111 ...

Page 70: ...Natrix IOM There must not be protruding edges in conveying direction Attention Check divert switch for correct functioning during first diverts 7 7 7 7 7 7 7 Revision Date 12 10 2014 Page 70 of 111 ...

Page 71: ...oosen screws 4 and remove retaining plate 5 Remove divert blade 6 by pulling downwards Remove spacer 7 from switch blade 6 Install new switch blade again in reverse order Attention Make sure the switch blade moves smoothly cylinder must not be twisted Adjust the switch blade appropriately for smooth transition by adjusting the air cylinder ball joint Revision Date 12 10 2014 Page 71 of 111 ...

Page 72: ...Natrix IOM Adjust Switch Blade Revision Date 12 10 2014 Page 72 of 111 ...

Page 73: ... that switch blade 4 does not touch the mounting plate 5 Retract pneumatic cylinder 1 Transitions 6 must be smooth Carry out some switching operations by actuating the switched manually 2 in order to ensure if the switch blade moves smoothly Reconnect air and electrical to test switch function ability to ensure a low noise level Assemble the disassembled parts again in reverse order Attention Chec...

Page 74: ... 4 downwards Install new crossing again in reverse order Attention Check transitions 5 remove some sorter slats to be able to see the crossing There must not be protruding edges in conveying direction Check crossing for correct functioning during first diverts Make sure all transitions are smooth Revision Date 12 10 2014 Page 74 of 111 ...

Page 75: ...ct Release compressed air Loosen bolted connection 1 Remove air regulator unit 2 Install new air regulator unit again in reverse order Attention Adjust operating pressure to 6 bar 90Psi unoiled compressed air Main Air Regulator Recommend low pressure disable switch Revision Date 12 10 2014 Page 75 of 111 ...

Page 76: ...Natrix IOM Replace Electrical Components Revision Date 12 10 2014 Page 76 of 111 ...

Page 77: ...move cable connector 1 from the proximity switch Loosen screw nut 2 Unscrew proximity switch 3 from holder Install new proximity switch again in reverse order Attention Adjust proximity switch distance refer back to Shoe Position Safety Device Installation 3mm 0 5mm between shoe guide peg and proximity switch surface if necessary remove sorter aluminum slats Top view of Proximity Switch Revision D...

Page 78: ...del will apply Danger of contamination due to open transported goods Danger of contamination due to carton transport Create Inspection plan and inspection check Interval 1 shift operation 2 shift operation 3 shift operation A 3 months 2 months 1 month B 6 months 4 months 2 months C 12 months 8 months 4 months Revision Date 12 10 2014 Page 78 of 111 ...

Page 79: ... to see that conveyor sections are clear and free of debris Check to see that all safety guards are in place Check for loose bolts or parts Listen for air leaks Weekly Check for proper PSI on air regulators Check air filter bowls for accumulated water Prohibit walking or riding on conveyor by anyone Care should be taken when servicing any conveyor to prevent accidental injury All moving parts are ...

Page 80: ... a crew is working on the conveyor EACH CREW MEMBER MUST HAVE A LOCK ON THE POWER LOCK OUT The air pressure must be turned off to the work area All pneumatic devices must be de energized to prevent accidental cycling of the device Check the loosened parts have been retightened and all guards reinstalled Make sure personnel are clear of all conveyor equipment before restarting the system WARNING Re...

Page 81: ...rs 168 4 Average system load Type of load LT BFT PFT WBK Low High 50 LC hr 1000 LC hr 100 LC hr 1 50 LC hr 1000 LC hr 100 LC hr 2 Factors of influence on service life Description WBK Contamination caused by loaded material 1 Ambient temperature 40 C or 10 C 1 Open load carriers protruding parts 1 WBK WBK Interval 2 to 3 4 to 7 8 to 10 A 6 months 4 5 months 3 months B 12 months 9 months 6 months C ...

Page 82: ... Parts List is published for all conveyor orders of 20 000 or more This spare parts list is sent to the purchaser approximately 2 weeks after the order is received It includes part numbers description pricing and recommended quantities to be kept on hand for maintenance If you are unable to locate this document another may be obtained by contacting the TGW Lifetime Services at 231 798 4547 or Fax ...

Page 83: ...Identifier 1 see motor list GEAR MOTOR A 2 00222124 DRIVE SHAFT SEW COMPL L 1058 6 DRIVE SHAFT SEW CPL L 1058 6 A 1220 KH 87 LGES 1594 4 C 3 00014395 FLANGE BEARING UCF 216 GG QUAD B Drive Station Replacement Parts Revision Date 12 10 2014 Page 83 of 111 ...

Page 84: ... Model Shaft Ø mm Shaft Ø Inch Lenze GKS07 50 2 Lenze GKS09 65 2 1 2 Lenze GKS11 80 3 1 8 SEW KH67 40 1 9 16 SEW KH87 65 2 9 16 SEW KH97 75 2 15 16 Siemens K63 50 2 Siemens K83 70 2 3 4 Gearmotor List Revision Date 12 10 2014 Page 84 of 111 ...

Page 85: ...Natrix IOM Charge End Chain Tensioning Unit Revision Date 12 10 2014 Page 85 of 111 ...

Page 86: ...ription Identifier 4 2 00211201 PRESSURE SPRING D40 X D20 L 152 BLUE PRESS SPRING D40 X D20 L 152 SMAX 65 MM FMAX 3354 N BLUE B 4 3 00014395 FLANGE BEARING UCF 216 GG QUAD B Charge End Chain Tensioning Unit Replacement Parts Revision Date 12 10 2014 Page 86 of 111 ...

Page 87: ...5 1 00210895 SWITCH POINT 30 PNEUMATIC RIGHT SWITCH POINT 22 PNEUMAT RIGHT SYMMETRICAL A 5 2 00212025 CENTRING BLOCK RIGHT CENTRING BLOCK RIGHT SYMMETRICAL PAS 80X B 6 1 00228260 SWITCH POINT 30 PNEUMATIC LEFT A 6 1 00210894 SWITCH POINT 22 PNEUMATIC LEFT A 6 2 00212024 CENTRING BLOCK LEFT B Actuating Elements Right Left Replacement Parts Revision Date 12 10 2014 Page 87 of 111 ...

Page 88: ...BRUSH SPR 6 5 PERLON C 10 2 00124848 WKS SPECIAL SPRAY5KG T 10 80 C C 10 3 00254680 NATRIX CENTRAL LUBRICATING UNIT NATRIX CENTRAL LUBRICAT UNIT INSTALLATION DRAWING B 10 4 00115988 RUBBER BUFFER 30 15 M 8 30 15 2 C Chain Lubricator Replacement Parts Revision Date 12 10 2014 Page 88 of 111 ...

Page 89: ... 1 00076660 SOCKET PEV 1 4 WD LED 24 A 12 2 00087295 MAINTENANCE UNIT LFR 1 2 D MAXI KE A 12 3 00028573 PLASTIC TUBE PL 13 BLUE C Main Air Regulator Replacement Parts Main Air Regulator Detail X Recommend low pressure disable switch Revision Date 12 10 2014 Page 89 of 111 ...

Page 90: ...Natrix IOM Electrical Proximity Switch Revision Date 12 10 2014 Page 90 of 111 ...

Page 91: ...NGLED CONNECTOR M12 4 POLE 4 PIN FEMALE ANGLED M12 CONN 4 POLE 90 DEG A 15 1 00023779 CONTROLFLEX COUPLING CPS 15 2 CONTROLFLEX COUPLING CPS 15 2 10 10 BOREHOLE B 15 2 00160305 INCREMENTAL ENCODER INCREMENTAL ENCODER ZI58 32768 A Electrical Components Replacement Parts Proximity Switch Detail X Shaft Encoder Detail Y Revision Date 12 10 2014 Page 91 of 111 ...

Page 92: ...Natrix IOM Sorter Link Chain Revision Date 12 10 2014 Page 92 of 111 ...

Page 93: ...COMPL ZSOR T150 CARRY PROFILE 1 CPL L 1096 A 1220 B 18 2 00215293 ZSOR T150 CARRIER PROFILE 2 COMPL ZSOR T150 CARRY PROFILE 2 CPL L 1096 A 1220 B 18 3 00044725 GUIDE PIN FORM 3022 H Shape C 18 4 00208632 ROLLER CHAIN 16B 1 X 53 LINKS B 18 5 00180472 CONNECTING LINK 16B 1 1 X 17 02 CONNECTING LINK 16B 1 1X 7 02 DIN 8187 SPRING ST B Sorter Link Chain Replacement Parts Revision Date 12 10 2014 Page 9...

Page 94: ...t with a carpenter square and another at a distance of 1000 mm 39 3 8 apart Tension conveyor belt 1 by turning nut 3 clockwise until a belt tension of about 0 3 corresponds to 1003mm 39 1 2 is achieved between both lines PLEASE NOTE The tension pulley should always be square within the conveyor frame and tensioned evenly on both sides to guarantee a proper belt alignment while running Ensure prope...

Page 95: ...justing the tension pulley 5 When the belt is running To make belt run parallel Correct the belt alignment by adjusting the return pulley 2 o For example tensioning the discharge roller 3 on one side or the other causes the belt to move to opposite side of the conveyor Loosen the lock nut and tighten or loosen either of the screws 4 by turning them clockwise or counterclockwise Revision Date 12 10...

Page 96: ...lleys and adjust tension until the timing belt touches the aluminum strut with a spring force of 7 1kg 15 2Lbs 2 see sketch Position frequency measuring device 8 00074597 in the middle on the back of the belt between the pulleys and pluck the belt Read the measured value and compare it to 90 Hz 10 If the two values do not match adjust tension up or down as needed ATTENTION The fixing screws of the...

Page 97: ...Natrix IOM Reading Value Revision Date 12 10 2014 Page 97 of 111 ...

Page 98: ...Natrix IOM Belt Conveyor Natrix Replacement Parts Type of Roller Replacement Parts Revision Date 12 10 2014 Page 98 of 111 ...

Page 99: ...98 DRIVE DRUM 87 5 COMPL NB620 22205 B 4 00076578 CONVEYOR BELT PLAIN ADHESIVE W 560 A 5 1 00079774 PULLEYD 62 COMPL L 620 B 5 2 00075782 RETURN TENSION PULLEY62 COMPL L 676 B 6 1 00079774 PULLEYD 62 COMPL L 620 B 6 2 00088234 ROLLER D 28 COMPL 90 SHORE A B 6 3 00072674 TENSION SPRING 0 8 X 7 1 X 19 2 B 6 4 00080977 ROLLER 30 L 620 C GF Belt and Roller Replacement Parts Revision Date 12 10 2014 Pa...

Page 100: ...Natrix IOM Replace Support Roller Revision Date 12 10 2014 Page 100 of 111 ...

Page 101: ...te roller 2 Remove support roller 1 Loosen screws 5 on both sides and remove cover 6 Remove intermediate roller 2 by disengaging spring 3 Install new intermediate roller again in reverse order Replace tension spring 3 Remove support roller 1 Disengage tension spring 3 Install new tension spring again in reverse order Revision Date 12 10 2014 Page 101 of 111 ...

Page 102: ...Natrix IOM Replace Belt Drive Motor Revision Date 12 10 2014 Page 102 of 111 ...

Page 103: ...eded please refer to instruction for timing belt tension Replace Infeed Discharge timing belt pulley 5 Loosen screws 1 and remove cover 2 remove tension from timing belt Loosen taper lock bushing TL 3 Remove timing belt pulley 5 Install new timing belt pulley Align with straight edge to ensure both pulleys are parallel Attention Tension timing belt if needed please refer to instruction for timing ...

Page 104: ...ers on both sides Remove timing belt Loosen screws 1 and remove protective cover 2 Remove tension from conveyor belt 3 Loosen screws 4 Lift up drive drum 5 and remove it to one side Install new drive drum in reverse order Revision Date 12 10 2014 Page 104 of 111 ...

Page 105: ...2 Replace return pulley 62 5 Remove tension from conveyor belt Loosen screws 2 and remove protective cover 3 Loosen screw 4 Remove return pulley 5 Install new return pulley again in reverse order Revision Date 12 10 2014 Page 105 of 111 ...

Page 106: ...ey 63 5mm 6 7 Remove bottom cover 1 or 2 Remove tension from conveyor belt 3 Remove screw 4 or 5 on both sides Remove return pulley 6 or 7 from the profile by turning it Install new return pulley again in reverse order Revision Date 12 10 2014 Page 106 of 111 ...

Page 107: ...and degrease the contact surface of shaft 4 and clamping bush 3 Insert feather key 5 in shaft 4 Push the complete Taper lock bushing onto shaft 4 Tighten clamping screws 1 evenly to the specified tightening torque MA using a torque wrench Hammer clamping bush 3 using a sleeve or wooden block until it sits on the desired position on the shaft Tighten clamping screws 1 repeatedly to the specified ti...

Page 108: ...lley 5 Remove bottom cover 1 Remove tension from conveyor belt 2 Unscrew threaded rod 3 from Clamping nut 4 Remove tension pulley 5 from the profile by turning it Install new tension pulley again in reverse order Revision Date 12 10 2014 Page 108 of 111 ...

Page 109: ...g Belt Replace timing belt 3 Loosen screws 1 and remove cover 2 Remove tension from timing belt 3 Remove old timing belt Install new timing belt in reverse order Attention Tension timing belt Revision Date 12 10 2014 Page 109 of 111 ...

Page 110: ...ociation Retrieved 2014 from Conveyor Equipment Manufacturers Association http www cemanet org EN 2014 EN European Standards Retrieved 2014 from European Standards http www en standard eu OHSA 2014 Occupational Safety Health Administration Retrieved 2014 from OSHA QuickTakes https www osha gov VDI 2014 Verein Deutscher Ingenieure Retrieved 12 10 2014 from VDI The Association of German Engineering ...

Page 111: ...GW Systems Inc 6870 Grand Haven Road Spring Lake MI 49456 9652 USA 231 798 4547 Sales Fax 231 798 4146 or Corp Fax 231 798 8322 Email usinfo tgw group com Web Site www tgw group com Web Site www tgw conveyor com Regional sales offices and authorized Business Partners located throughout the United States and Canada Licensees and Business Partners in Europe South America and Southeast Asia Revision ...

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