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TGW IntelliROL 1145930, Application Control Manuallines

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TGW IntelliROL 1145930 Application Control Manuallines Download Page 8

P/N: 1176718 

REV: 02/17/2021 

Page 

8

 of 

32

 

Chapter 4: TGW

 

P

ARTS 

L

IST

 

Table 1: IntelliROL Power Supply Listing 

24VDC STANDARD POWER SUPPLIES WITH BRANCH CIRCUIT PROTECTION FOR INTELLIROL 

TGW 

Item 

Number 

Drawing 

Number 

Input Voltage 

Power 

Supply 

Size 

Input 

Current 

Output 

Current 

Number 

of MDR 

Enclosure 

Type 

UL 

Listed 

Enclosure Dimensions 

(H x W x D) 

1176603 

130E233 

480VAC/3PH/60HZ  80A 

2.8A 

80A 

36 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160913 

130E115 

480VAC/3PH/60HZ  40A 

1.4A 

40A 

18 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160948 

130E117 

240VAC/3PH/60HZ  40A 

4.5A 

40A 

18 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160950 

130E119 

120VAC/1PH/60HZ  40A 

8.6A 

40A 

18 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160915 

130E116 

480VAC/3PH/60HZ  20A 

0.65A 

20A 

9 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160949 

130E118 

240VAC/3PH/60HZ  20A 

2.23A 

20A 

9 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160951 

130E120 

120VAC/1PH/60HZ  20A 

4.64A 

20A 

9 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1166694 

130E174 

480VAC/3PH/60HZ  10A 

0.6A 

10A 

3 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1166695 

130E175 

240VAC/2PH/60HZ  10A 

1.13A 

10A 

3 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1166696 

130E176 

120VAC/1PH/60HZ  10A 

2.15A 

10A 

3 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

24VDC STANDARD POWER SUPPLIES WITHOUT BRANCH CIRCUIT PROTECTION FOR INTELLIROL 

TGW Item 

Number 

Drawing 

Number 

Input Voltage 

Power 

Supply 

Size 

Input 

Current 

Output 

Current  Number 

of MDR 

Enclosure 

Type 

UL 

Listed 

Enclosure Dimensions 

(H x W x D) 

1176628 

130E234  480VAC/3PH/60HZ 

80A 

2.8A 

80A 

36 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1159645 

130E121  480VAC/3PH/60HZ 

40A 

1.4A 

40A 

18 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160953 

130E123  240VAC/2PH/60HZ 

40A 

4.5A 

40A 

18 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160955 

130E125  120VAC/1PH/60HZ 

40A 

8.6A 

40A 

18 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1159647 

130E122  480VAC/3PH/60HZ 

20A 

0.65A 

20A 

9 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160954 

130E124  240VAC/2PH/60HZ 

20A 

2.23A 

20A 

9 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1160956 

130E126  120VAC/1PH/60HZ 

20A 

4.64A 

20A 

9 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1166697 

130E177  480VAC/3PH/60HZ 

10A 

0.6A 

10A 

3 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1166698 

130E178  240VAC/2PH/60HZ 

10A 

1.13A 

10A 

3 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

1166699 

130E179  120VAC/1PH/60HZ 

10A 

2.15A 

10A 

3 

Type 12 

Yes 

15-3/4" X 15-3/4" X 7-7/8"

24VDC COMBINATION  POWER SUPPLIES WITH BRANCH CIRCUIT PROTECTION FOR INTELLIROL AND CRUZCONTROL 

TGW 

Item 

Number 

Drawing 

Number 

Input Voltage 

Power 

Supply 

Size 

Input 

Current 

Output 

Current 

Number 

of MDR 

Enclosure 

Type 

UL 

Listed 

Enclosure 

Dimensions 

(H x W x D) 

ITR 

CRUZ 

1160917 

130E103 

480VAC/3PH/

60HZ 

40A 

1.4A 

36 

4 

17 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1160919 

130E105 

240VAC/2PH/

60HZ 

40A 

4.5A 

36 

4 

17 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1160921 

130E107 

120VAC/1PH/

60HZ 

40A 

8.6A 

36 

4 

17 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1160918 

130E104 

480VAC/3PH/

60HZ 

20A 

0.65A 

16 

4 

8 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1160920 

130E106 

240VAC/2PH/

60HZ 

20A 

2.23A 

16 

4 

8 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1160922 

130E108 

120VAC/1PH/

60HZ 

20A 

4.64A 

16 

4 

8 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1166700 

130E180 

480VAC/3PH/

60HZ 

10A 

0.6A 

6 

4 

2 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1166701 

130E181 

240VAC/2PH/

60HZ 

10A 

1.13A 

6 

4 

2 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

1166702 

130E182 

120VAC/1PH/

60HZ 

10A 

2.15A 

6 

4 

2 

Type 12 

Yes 

15-3/4" X 15-3/4"

X 7-7/8"

Combination power supplies split the output current between the MDR supply and the Class 2 supply.  The Class 2 supply can use up to 

3.7A, in which case the MDR supply would have 36.3A available from a 40A supply. 

Summary of Contents for IntelliROL 1145930

Page 1: ...Application Control Guidelines IntelliROL Power Supply P N 1176718 Revision Date February 17 2021 ...

Page 2: ... 15 CHAPTER 7 CONNECTIONS 17 7 1 INTERNAL TO POWER SUPPLY 17 7 2 AT CONVEYOR EQUIPMENT 18 CHAPTER 8 APPLICATION 19 CHAPTER 9 STATUS INDICATORS 20 CHAPTER 10 TROUBLESHOOTING GUIDE 21 10 1 INTELLIROL STANDARD AND COMBINATION POWER SUPPLIES 21 10 2 INTELLIROL COMBINATION POWER SUPPLIES 23 CHAPTER 11 SPECIFICATIONS 26 11 1 ITR STANDARD AND COMBINATION 480VAC INPUT 26 11 2 ITR STANDARD AND COMBINATION ...

Page 3: ... Power Supply Status Indicators 20 Table 3 IntelliROL Combination Power Supply Status Indicators 20 Table 4 IntelliROL Standard and Combination Power Supply Troubleshooting Guide 21 Table 5 IntelliROL Combination Power Supply Troubleshooting Guide 23 Table 6 IntelliROL Standard and Combination Power Supplies 480VAC Input 26 ...

Page 4: ... handled operated and maintained in accordance with the written instructions provided or approved in writing by TGW Systems The warranties specified above do not cover and TGW Systems makes no warranties which extend to damage to the equipment due to deterioration or wear occasioned by chemicals abrasion corrosion or erosion Purchaser s misapplication abuse alteration operation or maintenance abno...

Page 5: ...P N 1176718 REV 02 17 2021 Page 5 of 32 Safety Always lock out power source and follow recommended safety procedures WARNING ...

Page 6: ...the motor As with all powered machinery the drive related components including sprockets chains shafts universal joints and pneumatic devices can be dangerous We have installed or provided guards to prevent accidental contact with these parts along with warning labels to identify the hazards Special attention must be paid to the following areas of this manual Indicates a potentially hazardous situ...

Page 7: ...pplies are available for most standard input voltages Available output currents include 10 20 40 and 80 amperes IntelliROL power supplies are available with internal branch circuit protection If branch circuit protection is already provided upstream by others IntelliROL power supplies are available without internal branch circuit protection at a lower cost All IntelliROL power supplies are designe...

Page 8: ...es 15 3 4 X 15 3 4 X 7 7 8 1160955 130E125 120VAC 1PH 60HZ 40A 8 6A 40A 18 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1159647 130E122 480VAC 3PH 60HZ 20A 0 65A 20A 9 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1160954 130E124 240VAC 2PH 60HZ 20A 2 23A 20A 9 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1160956 130E126 120VAC 1PH 60HZ 20A 4 64A 20A 9 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1166697 130E177 480VAC 3PH 60HZ 10A 0...

Page 9: ...7 8 1160928 130E114 120VAC 1PH 60HZ 20A 4 64A 16 4 8 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1166703 130E183 480VAC 3PH 60HZ 10A 0 6A 6 4 2 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1166704 130E184 240VAC 2PH 60HZ 10A 1 13A 6 4 2 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 1166705 130E185 120VAC 1PH 60HZ 10A 2 15A 6 4 2 Type 12 Yes 15 3 4 X 15 3 4 X 7 7 8 Combination power supplies split the output current between ...

Page 10: ...P N 1176718 REV 02 17 2021 Page 10 of 32 IntelliROL Standard Power Supply External View IntelliROL Standard Power Supply Internal View ...

Page 11: ...on IntelliROL power supplies are available with internal branch circuit protection If proper branch circuit protection is not available upstream of the IntelliROL power supply the power supply should be purchased with branch circuit protection built in Output Current Boost Each IntelliROL power supply can provide a boost in output current over its nominal rating The extra current is available for ...

Page 12: ... 32 5 2 POWER SUPPLY FEATURES Not all power supplies will include these features This is one of TGW Systems power supplies Smaller units do not have all these features For Puls Power Supply Information visit http www pulspower com us home ...

Page 13: ...ter It will be illuminated red if the output voltage is less than 21 6V and greater than or equal to 7V If the output voltage is less than 7V the indicator will not be illuminated at all There is also an Iout status indicator on the front of the power supply units It will be illuminated green if the output current is less than or equal to the rated output current If the output current is greater t...

Page 14: ... circuits of the power supply to the power harness installed on the IntelliROL conveyor IntelliROL Power Supply Terminal Strip Splice Kit A power splice kit is included with each IntelliROL power supply The splice kit is used to connect the Class 1 circuits of the power supply to the power harness installed on the IntelliROL conveyor These are used only in rare cases when a power supply is not ins...

Page 15: ...rcuit on the Class 2 protection module The status of the indicators is as follows One is flashing red and the others are on solid red excessive output current was sensed on the output associated with the flashing indicator All four are flashing red the output current sum for all four outputs was excessive All four are on solid red and the Input Status indication is flashing green the input voltage...

Page 16: ...cts will be closed Third multiple modules can be synchronized using the Synchronization Bus through terminals 15 and 16 If a module shuts down due to entering input protection mode all synchronized modules will shut down together For Puls Power Supply Information visit http www pulspower com us home ...

Page 17: ...Circuit 2 can also be used to supply power to motorized rollers that are separate from Class 1 Circuit 1 The brown wire of the power harness for the second set of rollers should be connected to the terminal labeled 1321 on the terminal strip The blue wire should be connected to the terminal labeled 1102 to the right of the terminal labeled 1321 on the terminal strip The power harness included with...

Page 18: ...ss pieces should be connected to the power supply terminal strip as described above Be sure to follow all applicable codes governing the electrical installation of your IntelliROL conveyor system Class 2 Circuit CRUZcontrol Power A CRUZcontrol tee cable is used to connect an IntelliROL Combination power supply to a CRUZcontrol system on an XP43 or NBC conveyor system For an end fed system either t...

Page 19: ...wer up to nine motorized rollers This means a power supply rated for 40A output can provide power for up to 18 motorized rollers A unit rated for 80A can feed up to 36 motorized rollers Make sure the 36 rollers are evenly distributed amongst the four 20A circuits No more than nine motorized rollers per 20A circuit Keep in mind the first 20A circuit in a combination power supply also supplies power...

Page 20: ...ic Relay Contact Closed DC OK Solid Green Table 2 IntelliROL Standard Power Supply Status Indicators Combination Power Supplies The table below lists the expected state of each indicator for all IntelliROL Combination power supplies when they are powered and in normal operation These indicators can be found on the Class 2 protection module internal to the power supply enclosure Refer to Table 3 In...

Page 21: ...tput circuit breakers off or tripped If circuit breakers tripped resolve cause of tripping If circuit breakers are off turn on circuit breakers Power supply unit faulted DC OK light not illuminated After resolving any issues downstream of the power supply unit turn off disconnect switch and wait for power supply unit to power down Turn on disconnect switch to re energize power supply unit If power...

Page 22: ...wer supply unit Overload indicator on power supply unit flashing Shut down activated Make sure power supply unit is receiving proper input power disconnect switch is on fuse s are good if applicable Unit has switched off due to over temperature After resolving any issues downstream of the power supply unit turn off disconnect switch and wait for power supply unit to power down and cool Turn on dis...

Page 23: ...o low voltage input at Class 2 protection module all four Output Failure indicators are illuminated red and Input Status indicator is flashing green Input voltage to Class 2 protection module has dropped below 21V Resolve low voltage issue with main power supply unit Once issue has been resolved press ON OFF Reset push button on Class 2 protection module for more than 1 second to reset input prote...

Page 24: ...it Alternatively apply a 24VDC signal to the ON OFF Reset input on terminals 11 and 12 of the Class 2 protection module for more than one second Class 2 protection module Output Failure indicators 1 flashing red 3 illuminated red Class 2 output associated with flashing indicator shutdown due to the Class 2 output exceeding rated output current Look for an issue with a CRUZcontrol component causing...

Page 25: ...d Class 2 protection module Output Failure indicators 4 illuminated red Output turned off at Class 2 protection module Input Status Indicator illuminated green Press ON OFF Reset push button on Class 2 protection module for less than 1 second to turn on Class 2 outputs Alternatively apply a 24VDC signal to the ON OFF Reset input on terminals 11 and 12 of the Class 2 protection module for less than...

Page 26: ...0W 1920W Rated Output Current 10A 20A 40A 80A Input Voltage Range 380 480VAC 380 480VAC 380 480VAC 380 480VAC Inrush Current 30A 25A 25A 8A Output Voltage Range 24 28 8VDC 24 28 8VDC 24 28 8VDC Factory set to 24 1VDC Relative Humidity Operating 0 90 No condensation 0 90 No condensation 0 90 No condensation 5 95 No condensation Ambient Temperature Operating 0 50 C for 100 output current up to 60 C ...

Page 27: ...C 24VDC Rated Output Power 240W 480W 960W Rated Output Current 10A 20A 40A Input Voltage Range 100 240VAC 100 240VAC 100 240VAC Inrush Current 30A 30A 60A Output Voltage Range 24 28 8VDC 24 28 8VDC 24 28 8VDC Relative Humidity Operating 0 90 0 90 0 90 Ambient Temperature Operating 0 50 C for 100 output current 0 60 C for 80 output current 0 50 C for 100 output current 0 60 C for 80 output current ...

Page 28: ...24VDC Rated Output Power 240W 480W 960W Rated Output Current 10A 20A 40A Input Voltage Range 100 240VAC 100 240VAC 100 240VAC Inrush Current 30A 30A 60A Output Voltage Range 24 28 8VDC 24 28 8VDC 24 28 8VDC Relative Humidity Operating 0 90 0 90 0 90 Ambient Temperature Operating 0 50 C for 100 output current 0 60 C for 80 output current 0 50 C for 100 output current 0 60 C for 80 output current 0 ...

Page 29: ... x 3 2A at 28V Ambient Temperature Operating 25 C to 70 C Output Current Shutdown Limit 19 9A typical for sum of all four circuits Output Current Shutdown Range 16 6 23 6A for sum of all four circuits Minimum Input Voltage for Output OK Relay to Close 21 4V typical Output OK Relay Contact Ratings 30VDC 1A maximum 30VAC 0 5A maximum 5VDC 1mA minimum ON OFF Reset Input Ratings 6 10VDC minimum 30VDC ...

Page 30: ...P N 1176718 REV 02 17 2021 Page 30 of 32 11 5 CRUZCONTROL TECHNICAL DATA CRUZcontrol Power Supply Specification For more CRUZcontrol details www tgw conveyor com CZcontrol Gen2 NBC IOM 1118211 ...

Page 31: ...Puls 2018 PULS USA Retrieved from PULS http www pulspower com us home SICK 2019 Sick Sensor Intelligence Retrieved from https www sick com us en TGW GENERAL INFORMATION TGW Website Link www tgw conveyor com TGW Maintenance Videos https www tgw conveyor com media center maintenance videos TGW Product Videos https www tgw conveyor com media center video gallery TGW IOM Manuals https www tgw conveyor...

Page 32: ... and equipment since 1964 TGW Systems provides sorters conveyors and accessories to satisfy a broad spectrum of accumulation transportation and sortation applications TGW Systems Inc 1300 Mt Garfield Norton Shores MI 49441 USA 231 798 4547 Email usinfo tgw group com Web Site www tgw group com Web Site www tgw conveyor com Regional sales offices and authorized Business Partners located throughout t...

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