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TGW CRUZbelt, Installation, Operation & Maintenance Manual

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TGW CRUZbelt Installation, Operation & Maintenance Manual Download Page 2

CRUZ

®

belt IOM 

P/N: E0032544 

Revision Date: 03/14/2019 

Page 

2

 of 

94

 

T

ABLE OF 

C

ONTENTS

 

CHAPTER 1: IOM INTRODUCTION ..........................................................................................................................4

 

CHAPTER 2: TGW SYSTEMS POLICIES.................................................................................................................5

 

CHAPTER 3: SAFETY RECOMMENDATIONS ........................................................................................................6

 

3.1:

 

TGW

 

S

YSTEMS 

R

ECOMMENDED 

S

TANDARDS FOR 

C

ONVEYORS

 ...........................................................................7

 

3.2:

 

TGW

 

R

ECOMMENDS 

P

ROPER 

L

ABELS FOR 

C

ONVEYOR 

T

YPES

 .............................................................................8

 

3.3:

 

W

ARNINGS AND 

S

AFETY 

I

NSTRUCTIONS

 ..............................................................................................................9

 

3.4:

 

TGW

 

S

YSTEMS 

C

ONVEYOR 

C

ONTROLS 

S

AFETY 

G

UIDELINES

 ............................................................................ 12

 

CHAPTER 4: CRUZBELT INTRODUCTION .......................................................................................................... 14

 

4.1:

 

D

EFINITION OF 

T

ERMS

 ..................................................................................................................................... 15

 

4.2:

 

P

RODUCT 

D

ESCRIPTION 

E

XAMPLES

 ................................................................................................................. 17

 

CHAPTER 5: CRUZBELT RECEIVING & SITE PREPARATION .......................................................................... 18

 

5.5:

 

P

ART 

I

NVENTORY 

&

 

I

DENTIFICATION

 ................................................................................................................. 19

 

CHAPTER 6: CRUZBELT APPLICATION & INSTALLATION DETAILS ............................................................. 20

 

6.1:

 

E

NVIRONMENT

 ................................................................................................................................................ 20

 

6.2:

 

D

IMENSIONAL 

R

EFERENCE 

P

OINTS

 .................................................................................................................. 21

 

6.3:

 

E

LECTRICAL 

/

 

G

EARMOTOR

 .............................................................................................................................. 22

 

6.4:

 

G

EAR 

M

OTOR 

A

CTIVATION

............................................................................................................................... 26

 

6.5:

 

S

QUARING 

C

ONVEYOR

 .................................................................................................................................... 28

 

6.6:

 

E

LEVATIONS

.................................................................................................................................................... 29

 

6.7:

 

S

UPPORTS 

&

 

C

ONNECTIONS

 ............................................................................................................................ 30

 

6.8:

 

S

UPPORT 

A

RRANGEMENTS

 .............................................................................................................................. 30

 

6.9:

 

B

ELT 

M

ATERIAL

 ............................................................................................................................................... 32

 

6.10:

 

C

ONVEYOR 

S

ET 

U

P

 ....................................................................................................................................... 34

 

6.11:

 

G

UARDRAIL ASSEMBLY

 .................................................................................................................................. 34

 

6.12:

 

B

ELT 

A

LIGNMENT

 .......................................................................................................................................... 35

 

6.13:

 

CRUZ

BELT 

W/CAM

 

T

AKE

-

UP

........................................................................................................................ 36

 

6.14:

 

S

TANDARD 

CRUZ

BELT 

L

ACING

 ...................................................................................................................... 36

 

6.15:

 

CRUZ

BELT 

4

 

W/

 

S

PRING 

T

AKE

-

UP

 ................................................................................................................ 39

 

6.16:

 

B

ELT 

T

RACKING

 ............................................................................................................................................ 40

 

6.17:

 

T

RACKING SCENARIOS

 ................................................................................................................................... 41

 

CHAPTER 7: CRUZBELT MERGE ........................................................................................................................ 43

 

CHAPTER 8: CRUZBELT & STRIP BELT SPUR .................................................................................................. 45

 

CHAPTER 9: CRUZBELT COMMISSIONING OF EQUIPMENT ........................................................................... 46

 

CHAPTER 10: CRUZBELT PREVENTIVE MAINTENANCE & TROUBLESHOOTING ....................................... 47

 

10.1:

 

B

ELT 

T

ROUBLESHOOTING 

G

UIDE

 ................................................................................................................... 50

 

10.2:

 

G

EARMOTOR 

T

ROUBLESHOOTING 

G

UIDE

 ........................................................................................................ 52

 

10.3:

 

C

HAIN 

&

 

S

PROCKET 

T

ROUBLESHOOTING 

G

UIDE

 ............................................................................................. 54

 

10.4:

 

B

EARINGS 

T

ROUBLESHOOTING 

G

UIDE

 ............................................................................................................ 54

 

CHAPTER 11: CRUZBELT REPLACEMENT PARTS IDENTIFICATION ............................................................. 56

 

11.1:

 

S

PARE 

P

ARTS 

P

RIORITY 

L

EVEL 

E

XPLANATIONS

 .............................................................................................. 56

 

11.2:

 

CRUZ

BELT 

I

NTERMEDIATE 

B

ED 

–

 

B

ELT 

O

N 

R

OLLER

 ....................................................................................... 57

 

11.3:

 

CRUZ

BELT 

E

ND 

B

EDS 

-

 

B

ELT 

O

N 

R

OLLER

 ..................................................................................................... 58

 

11.4:

 

CRUZ

BELT 

C

ENTER 

D

RIVES 

-

 

B

ELT 

O

N 

R

OLLER

 ............................................................................................ 59

 

11.5:

 

CRUZ

BELT 

M

ERGE 

D

RIVE 

B

ED

 ..................................................................................................................... 60

 

11.6:

 

CRUZ

BELT 

D

RIVE 

T

RAIN

 ............................................................................................................................... 61

 

11.7:

 

CRUZ

BELT 

E

ND 

D

RIVE

 ................................................................................................................................. 65

 

Summary of Contents for CRUZbelt

Page 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL CRUZ belt P N E0032544 Revision Date March 14 2019 ...

Page 2: ...ONS 29 6 7 SUPPORTS CONNECTIONS 30 6 8 SUPPORT ARRANGEMENTS 30 6 9 BELT MATERIAL 32 6 10 CONVEYOR SET UP 34 6 11 GUARDRAIL ASSEMBLY 34 6 12 BELT ALIGNMENT 35 6 13 CRUZBELT W CAM TAKE UP 36 6 14 STANDARD CRUZBELT LACING 36 6 15 CRUZBELT 4 W SPRING TAKE UP 39 6 16 BELT TRACKING 40 6 17 TRACKING SCENARIOS 41 CHAPTER 7 CRUZBELT MERGE 43 CHAPTER 8 CRUZBELT STRIP BELT SPUR 45 CHAPTER 9 CRUZBELT COMMISSI...

Page 3: ...EOVER END BED 73 11 15 CRUZBELT EMPTY CARTON SLIDER NOSEOVER 74 11 16 CRUZBELT EMPTY CARTON CONVEYOR SLIDER DOUBLE SNUBBER 75 11 17 CRUZBELT4 METER BED 76 11 18 CRUZBELT METER BED DRIVE TRAIN 77 11 19 CRUZBELT 4 METER BED HIGH PERFORMANCE 80 11 20 CRUZBELT 4 METER DRIVE TRAIN 81 11 21 CRUZBELT 4 CENTER DRIVE CDR 83 11 22 CRUZBELT 4 CDR DRIVE TRAIN 84 11 23 CRUZBELT 4 END DRIVE 86 11 24 CRUZBELT ST...

Page 4: ...his manual is to be used ONLY as a guide If additional copies of this manual are needed or if you have any question concerning the conveyor please contact your TGW Distributor or TGW Lifetime Services at 231 798 4547 or visit TGW at www tgw conveyor com for maintenance videos and other application information Manual Structure You s h o u l d receive a separate documentation for each product line o...

Page 5: ...ing installed handled operated and maintained in accordance with the written instructions provided or approved in writing by TGW Systems The warranties specified above do not cover and TGW Systems makes no warranties which extend to damage to the equipment due to deterioration or wear occasioned by chemicals abrasion corrosion or erosion Purchaser s misapplication abuse alteration operation or mai...

Page 6: ...ergy and OSHA Safety and Health Regulations for Construction 1926 555 Conveyors https www osha gov Conveyor Design and Safety Guidelines A safety risk evaluation is required for all of our standard equipment The safety risk evaluation considers every potential hazard on the conveyor weighs the probability and the severity of the potential injury and addresses methods of mitigation to make the risk...

Page 7: ...Conveyor beyond specified design limits DO NOT attempt to make repairs to the Conveyor while it is running DO NOT modify equipment without checking with the manufacturer DO NOT operate or perform maintenance on equipment when taking any type of drug sedative when under the influence of alcohol or when over fatigued Report any unsafe condition to your supervisor or maintenance staff CEMA Standards ...

Page 8: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 8 of 94 3 2 TGW RECOMMENDS PROPER LABELS FOR CONVEYOR TYPES Shown below are some samples of labels applicable to conveyor standards ...

Page 9: ... power to the motor As with all powered machinery the drive related components including sprockets chains shafts universal joints and pneumatic devices can be dangerous We have installed or provided guards to prevent accidental contact with these parts along with warning labels to identify the hazards Special attention must be paid to the following areas of this manual Indicates a potentially haza...

Page 10: ... all conveyor units for safe adjustment and maintenance of all components Provide crossovers or gates at sufficient intervals where needed to eliminate the temptation for personnel to climb over or under any conveyor Walking or riding on a moving conveyor must be prohibited Before performing maintenance on the conveyor make sure the start up controls are locked out and cannot be turned on by any p...

Page 11: ...n Date 03 14 2019 Page 11 of 94 Before servicing or performing any work in the motor control panel disconnect and lock out air and the main incoming service If only the panel disconnect is off the incoming side will still be hot WARNING ...

Page 12: ... signs or labels Start Pushbuttons Start pushbuttons should be the flush type or guarded such that inadvertently leaning against them will not actuate the conveyor They should be provided with a legend plate clearly defining which conveyors will be started Stop Pushbuttons Stop pushbuttons should be the extended type such that any contact with it is sufficient to stop the conveyor They would also ...

Page 13: ...ld cause an output to function erratically For this reason start circuits warning horn circuits and emergency stops should usually be configured using conventional relay logic Safety Switches All conveyor control cabinets and motors should be provided with safety or disconnect switches These switches must have provisions for padlocking As required for maintenance equipment should be locked in the ...

Page 14: ...ures of CRUZ belt Features and Benefits CRUZ channel side frames have integrated cable trays Side frames allow optional shrouds for a sleek appearance Slider bed frames are interchangeable with roller bed frames All intermediate bed sections can be made into end beds End pulleys snubbers and take up pulleys are adjusted with cams By eliminating the usual threaded rods adjustments are made in secon...

Page 15: ...CONNECTOR Mechanical Electrical Pneumatic XM CROSSMEMBER CZB CRUZ BELT DR DRIVE DRIVE BED DL DUAL LANE EL ELEVATION EDR END DRIVE EURO EURODRIVE FPM FEET PER MINUTE FT FOOT FEET FLA FULL LOAD AMPS GALV GALVANIZED GR GUARD RAIL HD HEAVY DUTY HP HORSE POWER HZ HORIZONTAL TAKE UP IN INCH INDBLT INDUCTION BELT INT INTERMEDIATE BED ID INSIDE DIAMETER LCD LACED LGTH LENGTH L LESS LM LOGIC MODULE LOW PRO...

Page 16: ...R NU NOSE UNDER OAL OVER ALL LENGTH OAW OVER ALL WIDTH PL PLATE PLTD PLATING Roller Description previously FLCT LBS POUNDS PWR POWER PRBG PRECISION BEARING PRS PRESSURE RPM REVOLUTIONS PER MINUTE RC ROLLER CHAIN SKWLOC SKWEEZELOCK SB SLIDER BED STD STANDARD THD THREAD TB TIMING BELT U ARMS ADJUSTABLE CHANNEL GUARD RAIL MOUNTS URO URETHANE V VOLT WLDMT WELDMENT ...

Page 17: ... Revision Date 03 14 2019 Page 17 of 94 4 2 PRODUCT DESCRIPTION EXAMPLES For the most current list of Product Description and Terms and Abbreviations Log into www tgw conveyor com and select Support Engineering Support Documents ...

Page 18: ...NG THE REMOVAL OF EQUIPMENT FROM THE CARRIER Remove small items and boxes first Pull and lift only on the skid not on the frame cross member or any part of the conveyor equipment Preparation of Site After the conveyor is received move it to the installation or designated dry storage area as soon as possible Clean up all packing material immediately before parts get lost in it Loose parts should re...

Page 19: ... QR Quick Response bar code o Scan bar code for IOM manual Scan the QR code to retrieve the IOM Manual if nothing happens check your scanner settings to make sure the QR Label setting is enabled On the supports the tag is located on the bottom side of the foot On special devices it is located on a convenient flat surface that is not offensive to the appearance of the equipment but is still accessi...

Page 20: ...t exceed this temperature range please consult Applications Engineering Ultraviolet Rays Avoid exposure of polyurethane O rings to sunlight Oily or Wet Conditions Will impair frictional drive characteristics Corrosive or Abrasive Substances Will adversely affect various components Cleaning O Rings Manufacturer suggested for cleaning O rings is to use a cloth with a de natured alcohol when cleaning...

Page 21: ... necessary to reroute the conveyor to avoid the obstruction In this case it would be advisable to begin installation at this point using the obstruction as a reference point Datum and install the sections in either direction as required All conveyor sections must be checked for squareness prior to installation as racking or being knocked out of square may have occurred during shipping and handling...

Page 22: ...or your intended voltage if other than 400 480VAC The voltage of the motor will be stamped on the name plate This voltage must match available voltage Consult the wiring diagram on the motor for proper connections If a single direction conveyor with a 3 phase motor runs the wrong direction two leads must be switched to reverse rotation VFD s variable frequency drive motor controllers may not be di...

Page 23: ...nd areas with special devices or interfaces between equipment Emergency stops can be a pushbutton or cable operated switch The pushbutton should be mushroom style and red The pushbutton must require resetting after actuation Cable operated switches should trip by pulling the cable and require resetting at the switch An emergency stop should normally stop all conveyors in the system Very large syst...

Page 24: ... or disconnect switches These switches must have provisions for padlocking As required for maintenance equipment should be locked in the OFF position Special Devices Special devices and equipment such as vertical lifts turntables high speed conveyors etc all have unique design and safety requirements and should be evaluated individually ...

Page 25: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 25 of 94 Reference for Standard Brake Wiring Diagram for 460 230v Motor 460v Brake ...

Page 26: ...gear unit should have a yellow instruction tag as shown below The tag can be removed after the plug is removed Note The rubber sealing plug is in place for shipping and storage purpose only In order for the gear motor to release pressure the vent must be activated by removing the rubber sealing plug PRIOR to gear unit start up Please check you gear unit for a vent and if applicable to your product...

Page 27: ...resent to activate The following pictures are examples showing where vent plugs may be located depending on the product line and motor position Sealing Plug The Yellow Tag may be hidden or possibly missing Check motor for a vent and remove sealing plug to activate Sealing Plug Sealing Plug Vent Sealing Plug may be hard to see depending on the product line and motor location ...

Page 28: ...onnectors If a conveyor section is determined to be out of square adjustment must be made before proceeding to the next section Correct the squareness of the conveyor frame by installing a tie rod along the longest diagonal dimension and adjusting the turnbuckle until the diagonal measurements are equal in length It is important to loosen the support and connection hardware before attempting any a...

Page 29: ... an overhead system the first elevation is measured from the floor and becomes the reference elevation point until a change in the elevation is shown on the layout Any new elevation is also measured from the floor and becomes the new reference point The process is repeated each time an elevation change occurs Consult the building architect or a structural engineer regarding ceiling loading or stru...

Page 30: ...and at every splice as shown below Set all supports for unit to proper height Attach supports to both sides of drive On intermediate and end beds attach one support on the end furthest from the drive Leg elevations are shown on the elevation drawings Leg elevation can also be set by subtracting 6 3 8 from the desired top of belt elevation NOTE Top of Belt 6 3 8 Top of Support If knee braces are re...

Page 31: ... 2019 Page 31 of 94 Leg uprights must be vertical Adjust stand head to compensate for slope Supports over 48 high use a double knee brace Type C To make a double knee brace bolt two straps together with a minimum 8 overlap WARNING 8 OVERLAP MINIMUM ...

Page 32: ... BELT WIDTH BELT LENGTH TEMPERATURE RANGE STRENGTH ACCEPTABLE STRETCH STEEL CARDBOARD BELT CZB _ _ 9 16 X _ _ _ _ _ EWX 21I008 SPARKS MONO FLEX BU 200 E POLYURETHANE IMPREGNATION ANTI STATIC QUIET WEAVE 075 015 RANGE 060 090 Polyurethanre Impregnation NA 0 35 lbs SQUARE FOOT 0 20 BOTTOM WHITE SURFACE 0 23 28 PVC PU TOP COVER BELT CZB _ _ 9 16 X _ _ _ _ _ HOZ 21I006 SPARKS MONO FLEX BP 210 QW 2 PLY...

Page 33: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 33 of 94 Mono Flex BU 200 EWX Mono Flex BP 210 QW HOZ Mono Flex BP 290 QW INC ...

Page 34: ...evel side to side and along conveyor length as shown below Tighten support bolts and anchor to floor Install any required guard rail as shown Conveyor must be level 6 11 GUARDRAIL ASSEMBLY Square end pulleys and snubbers using alignment holes Move cam or snubber bracket until the 3 8 square alignment hole is in line with the 3 8 square in the bed frame A 3 8 key stock can be inserted into the hole...

Page 35: ...tchet with extension in the square hole of one football bracket to roll the take up as shown Make sure the belt is not rubbing on the side channels To view CRUZbelt Take up and Tracking video visit https www tgw conveyor com media center maintenance videos 80 belt conveyor Move CAM over to align square holes Mid point Location Slide snubber bracket over to align square holes Mid point Location ...

Page 36: ...t path is shown below 6 14 STANDARD CRUZBELT LACING LACING CLIPPER UCM36SS12 316 STAINLESS STEEL INSTALL LACE ON BELT WITH 065 DIA LACE PIN THRU HOOKS P N 1100706 LACING PIN CLIPPER DSS065 316 STAINLESS STEEL WIRE CORE IN A 065 WHITE DURAPIN COATING P N E0034789 CRUZbelt LACING INFORMATION CAMS must be set vertical and aligned the same on both sides See Caution and pictures below ...

Page 37: ...lbs of torque Replace quick release pins into both football brackets as shown on bed label One football bracket may need to be separately aligned slightly to insert the pin Replace drive shrouds Do not run the conveyor without replacing both quick release pins The CAM football bracket must be vertical on both sides and the Cam must be aligned in the same vertical hole position on both sides The Ca...

Page 38: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 38 of 94 The Cams must be aligned the same on both sides ...

Page 39: ...sion Date 03 14 2019 Page 39 of 94 6 15 CRUZBELT 4 W SPRING TAKE UP Proper tension has been reached when spring is fully compressed into spring cup Take up pulley must be square the equal dimensions on both sides Do not over tighten ...

Page 40: ...eyor Set up section Conveyor must be wired to run the correct direction Belt should be tensioned tight enough to drive the heaviest product Belt tracking is accomplished by moving the snubber belt return roller tracking brackets fine adjustments first from their squared positions The use of the tracking cams is a coarse adjustment that should only be used if necessary Tracking cams are located on ...

Page 41: ... contacts first CRUZbelt is slightly different to track than other conveyors Since the belt is only 7 16 narrower than the between frame dimension some belt contact with the side frame is expected However the belt must not be allowed to contact the frame near any end pulley or snubber roller Belt must not be allowed to contact the side frame near an end pulley or a snubber roller Some basic tracki...

Page 42: ...t belt movement on the next device DOWNSTREAM from the adjusted pulley Find the nearest bracket or cam upstream from the problem area and adjust as shown Adjust bracket or cam slightly and watch belt for several belt revolutions before continuing to ensure the belt location is stabilized CRUZbelt conveyor must be used with mono filament belting Use of any other belting will damage conveyor Consult...

Page 43: ...E CRUZbelt require a monofilament belt Installation of any other type of belt will damage the internal components of CRUZbelt and will immediately and permanently VOID all TGW Systems warranties Application Sweep Spurs should be used when purging out a line to a final downstream accumulator prior to induction Sweep Spurs discharge products on to the CRUZbelt Merge at rates up to 200 CPM Overall Wi...

Page 44: ...rge and track the product from the strip belt spur to the sortation diverts location CRUZbelt Merge Beds CHARGE END BED Length 3 0 Roller Centers Slider and 3 RC Comes with or without encoder INTERMEDIATE BED Lengths 2 0 thru 10 0 1 0 Increments Roller Centers Slider and 3 RC DRIVE DISCHARGE BED Length 10 0 Roller Centers Slider and 3 RC DRIVE TRAIN Use CRUZbelt center drive trains ...

Page 45: ... Standard Equipment Belt Black rough top with clipper lacing Speed Speed 103 FPM to 410 FPM available The Strip Belt Spur should be used when there is a requirement to set the destination at the strip belt merge discharge and track the product from the strip belt spur to the sortation diverts location ...

Page 46: ... the system During the commissioning activity special attention should be directed toward personnel safety No unnecessary risks should be taken that would endanger the safety of any personnel All personnel must familiarize themselves with all safety features of the system such as emergency stops and motor disconnects Mechanical Static Checkout No power to the conveyor Follow the belt path through ...

Page 47: ...ormal conditions Daily Listen to everything for unusual noises or vibration Visually inspect to see that conveyor sections are clear and free of debris Check to see that all safety guards are in place Check for loose bolts or parts Weekly Check belt for wear and proper tension Check belt tracking Check belt lacing Monthly Inspect Gearmotor for leaking seals and the breather plug for dirt and debri...

Page 48: ... all conveyor equipment before restarting the system Gearmotor The drive unit should be checked monthly Check the motor gear case for leaking seals Check breather on the gear case for dirt accumulation Chains and Sprockets Chains and sprockets should be checked monthly If either the sprockets or the chain is worn both should be replaced Sprockets must be checked for alignment with a straight edge ...

Page 49: ...he drive unit and power take off have re greasable bearings These bearings should be lubricated once during the first six months of operation Over greasing will pass grease through the bearing seals shields and will draw dirt to the bearing These bearing rotate at a relatively slow speed and should not use grease on a continuing basis CAUTION ...

Page 50: ...e 2 Belt slipping on drive pulley Take up pulley not adjusted properly Adjust take up cam in small increments Do not over tighten Drive pulley lagging or pulley side of belt is slippery Replace pulley if lagging worn smooth If slipping is caused by foreign substances in the lagging or bottom of belt clean by scraping or wire brushing Do not use solvents on belt or pulley lagging New belt has stret...

Page 51: ...lt Tracking section of this manual Loose lacing Check lacing for tightness and general condition Check if belt is chamfered on corners 6 Conveyor belt jerks during operation Too much slack in drive chain which is jumping the sprocket Adjust chain tension check for worn sprockets Chain climbing the sprocket See Chains Sprockets 8 7 Gouging of top cover Obstruction Locate and remove obstruction Dama...

Page 52: ...k photoelectric control relay timing modules and start stop pushbuttons 2 Motor running excessively hot Note Temperature up to 175º hot to touch is normal Drag on conveyor Inspect entire conveyor for obstruction or falling bearings Lack of reducer lubricant Check oil level in gear case Be sure breather plug is open if used Too much lubrication Drain off excess Frozen pulley or roller Check all pul...

Page 53: ...king out Poor ventilation in control panel Add vents or fan Electrical Check circuits and panel Check heater size 7 Repeated stalling Excessive product loads Check if loads or rates have increased since purchase of conveyor Motor wiring Check motor wiring Overload on motor Check conveyor for obstruction causing drag or bearing failure Check for excessive product load 8 Slow to start Electrical Che...

Page 54: ...cross sprocket faces Chain not adequately lubricated Lubricate chain with approved lubricant wipe away excess lubricant Damaged sprocket or chain Replace damaged component Check alignment Dirty chain Clean thoroughly and use approved Lubricant 10 4 BEARINGS TROUBLESHOOTING GUIDE Problem Bearings Possible Cause Remedy 1 Excessive vibration Bearing brinnelled Locate and replace 2 Bearing runs excess...

Page 55: ...evision Date 03 14 2019 Page 55 of 94 Problem Bearings Possible Cause Remedy 8 Pulley or roller does not turn Key sheared off in pulley hub Check loading Check shaft Replace key Set screws slipping on shaft Tighten and check shaft ...

Page 56: ...ailable to be replaced in the event of a component failure that could shut down a critical function of a conveyor system Priority level 1 spare parts include motors gear reducers gearmotor motorized rollers air solenoid valves and related components The majorities of these parts are purchased from TGW Systems vendors and carry their own warranties through these vendors For more warranty informatio...

Page 57: ...LLER 11 2 1 CRUZbelt Intermediate Bed 16 BF 22 BF 28 BF 34 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 15 ROLLER _ _ GRAV 1 9 PLTD PRBG 60218009 60224009 60230009 60236009 Bed Reference Dwg 21A629B BALLOON DESCRIPTION REPLACEMENT PARTS FOR CRUZBELT INTERMEDIATE BED Widths Part s ...

Page 58: ...INGER _ _CZB HANDED E0034991 E0034992 E0034993 E0034994 14 ROLLER _ _CZB 1 9 SNUBBER E0009652 E0009653 E0009654 E0009655 15 ROLLER _ _ GRAV 1 9 PLTD PRBG 60218009 60224009 60230009 60236009 16 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 70 CAM ASY CZB Bed Reference Dwg 21A400C REPLACEMENT PARTS FOR CRUZBELT END BEDS BALLOON DESCRIPTION Widths Part s E0009408 E0038393 ...

Page 59: ... 16 ROLLER _ _ GRAV 1 9 PLTD PRBG 60218009 60224009 60230009 60236009 20 PULLEY WLDMT 8 _ _BF CZB CDR 1158680 1158681 1158682 1158683 21 PULLEY _ _CZB DR 2 5 DIA 1 4W E0040400 E0040401 E0040402 E0040403 23 ROLLER SNUB _ _BF 11 16 AXLE 18218001 18224001 18230001 18236001 70 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 Bed Reference Dwg 21A734 REPLACEMENT PARTS FOR CRUZbelt CEN...

Page 60: ...CONCENTRIC CLAMP COLLAR D LOCK E0009653 E0009654 E0009655 E0009656 20 PULLEY WLDMT 8 _ _BF CZB CDR 1158681 1158682 1158683 1161079 21 PULLEY _ _CZB DR 2 5 DIA 1 4W E0040401 E0040402 E0040403 E0040404 23 ROLLER SNUB _ _BF 11 16AXLE 18224001 18230001 18236001 18242001 22 BRG FLG 4BOLT X 1 7 16 1114091 1114091 1114091 1114091 35 ROLLER _ _ GRAV 1 9 PLTD PRBG W PRECISION BREARING 60224009 60230009 602...

Page 61: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 61 of 94 11 6 CRUZBELT DRIVE TRAIN ...

Page 62: ...1160536 1160562 1160560 1160541 1160539 1160563 1160561 BRAKE 1160542 1160540 SK572 1Z VL 90 LP 4 1118352 H6016T 1 1 4 BORE 1118273 26T 1 7 16 BORE DRIVE TRAINS FPM HP DRIVE SPROCKET DRIVEN SPROCKET CHAIN MASTER LINK 1118303 H6015T 1 BORE 1118285 28T 1 7 16 BORE SK372 1Z VL 80 LP 4 1118303 H6015T 1 BORE 1118285 28T 1 7 16 BORE SK572 1Z VL 90 SP 4 1118352 H6016T 1 1 4 BORE 1118264 27T 1 7 16 BORE S...

Page 63: ...834 PULLEY GATES POLY 8MX 48S 36 SK573 1Z VL 100 LP4 E0038328 PULLEY GATES POLY 8MX 45S 36 SK572 1Z VL 90 SP4 E0033834 PULLEY GATES POLY 8MX 48S 36 SK573 1Z VL 100 LP4 E0038328 PULLEY GATES POLY 8MX 45S 36 SK572 1Z VL 90 SP4 E0038328 PULLEY GATES POLY 8MX 45S 36 SK572 1Z VL 90 LP4 300 5 150 180 E0038988 PULLEY GATES 8MX 56S 36 SK572 1Z VL 90 LP4 E0038988 PULLEY GATES 8MX 56S 36 SK572 1Z VL 112 MP4...

Page 64: ...late 16 BF 22 BF 28 BF 34 BF 6 PL MTR CZB CDR SK57_ 1 W 3 8 16 PEM NUTS 6 PL MTR CZB CDR SK37_ 1 W 3 8 16 PEM NUTS Reference Dwg 21S012H 21D634 21D672 1186161 MOUNT PLATE FOR CONVERTING OLD STYLE GEARMOTOR MOUNT TO THE NEW NORD 1 NEW STYLE MOUNTING BALLOON DESCRIPTION Widths Part s 1167735 ...

Page 65: ... _CZB 8 EDR TAP E0009080 E0009081 E0009082 E0009083 E0009084 E0009085 21 PULLEY _ _CZB DR 2 5 DIA 1 4W DRIVE TAKE UP ROLLER E0040400 E0040401 E0040402 E0040403 E0040404 E0040405 22 BRG 3BOLT FLG X 1 3 8 SST 23 PULLEY _ _4CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 E0040394 E0040395 1115245 Bed Reference Dwg 21A541E REPLACEMENT PARTS FOR CRUZBELT END DRIVE BALLOON DESCRIPTION Widths Part s...

Page 66: ...D HP BELT PULL RH DRIVE TRAIN LH DRIVE TRAIN 75 1 404 1171281 1171294 90 1 5 469 1171282 1171295 105 1 5 418 1171283 1171296 120 1 5 380 1171284 1171297 135 2 455 1171285 1171298 150 2 414 1171286 1171299 210 3 444 1171287 1171300 Dwg 21A541E DRIVE TRAIN ITEM s DRIVE TRAIN ITEM s GEARMOTOR PART s FOR CRUZBELT END DRIVES BALLON ...

Page 67: ...TE SLIDER BED 11 8 1 CRUZbelt Intermediate Slider Bed BALLOON DESCRIPTION 16 BF 22 BF 28 BF 34 BF 40 BF 46 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 E0009656 E0009657 REPLACEMENT PARTS FOR CRUZBELT INTERMEDIATE SLIDER BED Bed Reference Dwg 21A630B Widths Part s ...

Page 68: ... 16 BF 22 BF 28 BF 34 BF 40 BF 46 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 E0009656 E0009657 16 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 E0040394 E0040395 REPLACEMENT PARTS FOR CRUZBELT SLIDER END BED Bed Reference Dwg 21A662A Widths Part s Carton Tote Conveyor Empty Carton Empty Carton Only ...

Page 69: ... CZB CDR 1158680 1158681 1158682 1158683 1161079 1161080 21 PULLEY _ _CZB DR 2 5 DIA 1 4W E0040400 E0040401 E0040402 E0040403 E0040404 E0040405 23 ROLLER SNUB _ _BF 11 16 AXLE 18218001 18224001 18230001 18236001 18242001 18248001 70 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 E0009656 E0009657 Bed Reference Dwg 21A659A Widths Part s REPLACEMENT PARTS FOR CRUZbelt SLIDER CENT...

Page 70: ...belt Noseunder 16 BF 22 BF 28 BF 34 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 16 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 REPLACEMENTS FOR CRUZBELT NOSEUNDER BALLOON DESCRIPTION Widths Part s Bed Reference Dwg 21A562B Note 14 above is not used with slider pan conveyors ...

Page 71: ...1 12 1 CRUZbelt Noseunder End Bed BALLOON DESCRIPTION 16 BF 22 BF 28 BF 34 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 16 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 REPLACEMENT PART FOR CRUZBELT NOSEUNDER END BED Widths Part s Bed Reference Dwg 21A565B ...

Page 72: ...T INTERMEDIATE NOSEOVER BED 11 13 1 CRUZbelt Intermediate Noseover Bed BALLOON DESCRIPTION 16 BF 22 BF 28 BF 34 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 REPLACEMENT PARTS FOR CRUZBELT INTERMEDIATE NOSEOVER BED Widths Part s Bed Reference Dwg 21A542B ...

Page 73: ...11 14 1 CRUZbelt Noseover End Bed BALLOON DESCRIPTION 16 BF 22 BF 28 BF 34 BF 14 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 16 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 REPLACEMENT PART FOR CRUZBELT NOSEOVER END BED Widths Part s Bed Reference Dwg 21A551B ...

Page 74: ...t Slider Noseover 16 BF 22 BF 28 BF 34 BF 40 BF 46 BF 14 PULLEY _ _CZB 2 5 DIA 1 4W 1157669 E0040390 E0040391 E0040392 E0040393 E0040394 15 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 E0040394 E0040395 REPLACEMENT PARTS FOR CRUZBELT SLIDER NOSEOVER BALLOON DESCRIPTION Bed Reference Dwg 21A556B Widths Part s ...

Page 75: ...YOR SLIDER DOUBLE SNUBBER 11 16 1 CRUZbelt Double Snubber ECC Only 16 BF 22 BF 28 BF 34 BF 40 BF 46 BF 16 PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 E0040394 E0040395 REPLACEMENT PARTS FOR CRUZBELT DOUBLE SNUBBER ECC Only BALLOON DESCRIPTION Widths Part s Bed Reference Dwg 21A575B ...

Page 76: ...2 E0040393 17 PULLEY TAPERLOCK _ _CZB 4 5DIA LAGGED 80A URETHANE E0038269 E0038270 E0038271 E0038272 18 PULLEY TAPERLOCK _ _CZB 4 DIA LAGGED 80A URETHANE E0038273 E0038274 E0038275 E0038276 40 41 BELT CZB 15 9 16X10 2 INC BP290QW LACED W CERT 1169943 1169944 1169945 1169946 47 ROLLER _ _CZB 1 9 SNUBBER PRBG E0009652 E0009653 E0009654 E0009655 1107696 Bed Reference Dwg 21A642C REPLACEMENT PARTS FOR...

Page 77: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 77 of 94 11 18 CRUZBELT METER BED DRIVE TRAIN ...

Page 78: ...1 1190114 E0038331 E0038360 3 VFD READY 1190198 1190159 E0038368 E0038361 E0038360 E0038331 E0033833 36 TOOTH 90800943 E0038310 34 TOOTH 90800948 E0038309 60 TOOTH E0038311 E0034960 E0034960 E0038311 E0038309 60 TOOTH 90800948 E0038310 34 TOOTH E0038372 E0038328 45 TOOTH E0038310 34 TOOTH 90800943 E0038310 34 TOOTH 90800948 E0038309 60 TOOTH E0034960 E0038311 E0034960 E0038360 100 200 E0038328 45 ...

Page 79: ...85 1190114 E0038331 E0038360 3 VFD READY 1190201 1190159 E0038365 E0038361 1 BRAKE 1190186 1190114 E0038331 E0038360 3 VFD READY 1190202 1190159 E0038368 E0038361 E0033833 36 TOOTH 90800948 E0033834 48 TOOTH E0034696 E0034960 E0034695 38 TOOTH 90800943 E0033833 36 TOOTH 90800948 E0033834 48 TOOTH E0034696 E0034960 E0034960 E0034960 E0034696 E0034696 E0038328 45 TOOTH E0033835 50 TOOTH 90800948 908...

Page 80: ...6 PULLEY _ CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 38 PULLEY WLDMT CZB4 CDR 1139425 1151294 1147330 1152563 39 BELT CZB _ 9 16 X 16 0 INC 1152570 1152571 1147341 1152572 40 BRG PILLOW BLOCK 1 1 4 BORE 44 BRG FLG 3BOLT X 1 1 4 B DODGE BRG FLG 3BOLT X 1 1 4 BORE LESS SET SCREWS REF 1115235 48 COVER BRG END EC 206 X 51 BELT CZB _ 9 16 X 12 0 INC 1143775 1152568 1147585 1152569 1173903 RE...

Page 81: ...PROCKET SIZE DRIVE 8MX 53S 36 MAXIMUM SPROCKET SIZE DRIVEN 8MX 42S 36 NOTE NOTE ALL GEARMOTORS USE VL BEARING OPTION IE SK372Z VL 90SP 4 ALL GEARMOTORS USE TW THERMOSTAT OPTION IE SK372 1 VL 90SP 4 TW ASSUMPTIONS GEARMOTOR EFFICIENCY 97 SPROCKET EFFICIENCY 95 LAGGED PULLEY 5 DIA FPM RPM X DR SPKT X 5 X 3 1416 DRVN SPKT 12 BELT PULL 33000 X 98 X 97 X HP FPM ...

Page 82: ...R GEAR MOTOR REDUCER RPM DRIVE SPROCKET DRIVE BUSHING DRIVE SPROCKET DRIVEN BUSHING BELT RH 1174023 LH 1174891 RH 1173899 LH 1174890 1131521 8MGT 720 36 Drive Train Reference Dwg 21S032B 21S033B 410 5 REPLACEMENT PARTS FOR CZB 4 METER DRIVE TRAINS 1174022 416 330 5 1173903 336 E0038981 8MX 33S 36 90800948 1610 1 1 4B E0038983 8MX 41S 36 E0034696 2012 1 1 4 B ...

Page 83: ... PULLEY _ _CZB 2 5 DIA 1 4W E0040390 E0040391 E0040392 E0040393 38 PULLEY WLDMT _ _BF CZB4 CDR URETHANE 1139425 1151294 1147330 1152563 39 BELT CZB _ _ 9 16 X __X_ INC BP290 QW LACED W CERT 1170650 1170651 1170652 1170653 40 BRG PILLOW BLOCK 1 1 4 BORE SQUEEZE LOCK 44 BRG FLG 3 BOLT X 1 1 4 BORE CLAMP STYLE LF DL 104S REF DWG 21A369D REPLACEMENT PARTS FOR CRUZBELT4 CENTER DRIVES BALLOON DESCRIPTIO...

Page 84: ...L NOTE ALL GEARMOTORS USE VL BEARING OPTION IE SK372Z VL 90S 4 POSITION OF BRAKE HAND RELEASE LEVER POSITION 1 W TERMINAL BOX POSITION 1 POSITION 3 W TERMINAL BOX POSITION 3 ASSUMPTIONS GEARMOTOR EFFICIENCY 97 SPROCKET EFFICIENCY 95 LAGGED PULLEY 5 DIA MAXIMUM SPROCKET SIZE 8MX 48S 21 NOTE DRIVE NOT TO EXCEED 250 LBS OF BELT PULL BELT PULL 33000 X 98 X 97 X HP FPM FPM RPM X DR SPKT X 5 X 3 1416 DR...

Page 85: ...9664 1157336 1139576 1157036 1139677 BRAKE 1182372 1139649 1157027 1139667 1157027 1139577 1157037 1139678 BRAKE 1182491 1139650 1157028 1139668 1183473 1139578 1157038 1139679 BRAKE PENDING 1139651 D0603454 8MX 38S 21 1139652 8MX 39S 21 1139652 8MX 39S 21 D0503820 8MX 40S 21 90800942 1610 1 BORE 90800919 2012 1 BORE 1139653 8MX 41S 21 90800919 2012 1 BORE 90800942 1610 1 BORE Drive Train Referenc...

Page 86: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 86 of 94 11 23 CRUZBELT 4 END DRIVE ...

Page 87: ... _ 9 16 X 8 1 4 INC 4 1167786 1167787 1167788 1167789 BELT CZB _ 9 16 X 10 1 3 INC 5 1167790 1167791 1167792 1167793 BELT CZB _ 9 16 X 12 1 2 INC 6 1167794 1167795 1167796 1167797 BELT CZB _ 9 16 X 14 1 1 INC 7 1167798 1167799 1167800 1167801 BELT CZB _ 9 16 X 16 0 9 INC 8 1167802 1167803 1167804 1167805 BELT CZB _ 9 16 X 18 0 8 INC 9 1167806 1167807 1167808 1167809 BELT CZB _ 9 16 X 20 0 7 INC 10...

Page 88: ...6 BRAKE 1192352 1 E0038705 30 1 75HP 56 20H 1187672 1187037 LH 1190104 BRAKE 1190117 RH 1190098 BRAKE 1190114 1187673 1187037 LH 1190105 1190117 RH 1190099 1190114 1187674 1187037 LH 1190106 1190117 RH 1190100 1190114 1187675 1187038 LH 1190107 1190119 RH 1190101 1190118 1187678 1187039 LH 1190108 1190119 RH 1190102 1190118 1187679 1187039 LH 1190109 1190121 RH 1190103 1190120 291 45 57 REPLACEMEN...

Page 89: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 89 of 94 11 24 CRUZBELT STRIP BELT SPUR ...

Page 90: ...6AXLE 18218001 18224001 18230001 18236001 30 BELT RGH TOP 1 1 2 W X 198 LACED 31 BELT RGH TOP 1 1 2 W X 191 LACED 32 BELT RGH TOP 1 1 2 W X 184 LACED 33 BELT RGH TOP 1 1 2 W X 177 LACED 34 BELT RGH TOP 1 1 2 W X 170 LACED 35 BELT RGH TOP 1 1 2 W X 163 LACED 36 BELT RGH TOP 1 1 2 W X 156 LACED E0033905 37 BELT RGH TOP 1 1 2 W X 149 LACED E0033906 38 BELT RGH TOP 1 1 2 W X 142 LACED E0033907 50 BRG ...

Page 91: ...CRUZ belt IOM P N E0032544 Revision Date 03 14 2019 Page 91 of 94 11 25 CRUZBELT SPUR DRIVE TRAIN ...

Page 92: ...90137 1190138 1187037 1 E0038707 20Q20H14 87 101 9 259 137 1190139 1190140 1187037 1 E0038711 20Q15H14 115 135 9 194 206 1190141 1190142 1187037 1 E0038709 20Q10H14 173 203 8 130 206 1190143 1190144 1187038 1 5 E0038709 20Q10H14 174 205 193 275 1190145 1190153 1187039 2 1156109 20Q07H14 247 291 2 181 410 1190155 1190156 1187039 2 1153140 20Q05H14 346 407 6 130 REF DWG 225D102 REPLACEMENT PARTS CZB...

Page 93: ...Administration Retrieved 2014 from OSHA QuickTakes https www osha gov TGW GENERAL INFORMATION TGW Website Link www tgw conveyor com TGW Maintenance Videos https www tgw conveyor com media center maintenance videos TGW Product Videos https www tgw conveyor com media center video gallery Application and Control Guidelines https www tgw conveyor com support application control guidelines Support Conn...

Page 94: ...stems and equipment since 1964 TGW Systems provides sorters conveyors and accessories to satisfy a broad spectrum of accumulation transportation and sortation applications TGW Systems Inc 1300 E Mount Garfield Road Norton Shores MI 49441 6097 USA 231 798 4547 Email usinfo tgw group com Web Site www tgw group com Web Site www tgw conveyor com Regional sales offices and authorized Business Partners ...

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