TGB BH1 50 C.C. User Manual Download

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1. REMOVE SPARK PLUG CAP AND REMOVE SPARK PLUG.

2. WHEN RE-ASSEMBLING, MAKE SURE THAT SPARK PLUG WILL BE SECURELY GUIDED INTO THE

THREADED HOLE.

3. STANDARD SPARK PLUG NGK BPR7HS.

4. THE SPARK PLUG MUST BE PERIODICALLY REMOVED AND CLEANED UP, IN ORDER TO KEEP

PROPER IGNITION CONDITION.

5. BEFORE INSTALLING THE SPARK PLUG, MEASURE THE ELECTRODE GAP WITH A GAUGE AND

ADJUST THE GAP TO THE PROPER SPACE OF 0.6-0.7 MM.

6. CLEAN THE SEALING SURFACE BEFORE REPLACING A NEW SPARKING PLUG, AND TIGHTEN
WITH 20N-M (2.0 KGF-M) TORQUE.
CAUTION: HIGH TEMPERATURE AT SPARKING PLUG RIGHT AFTER ENGINE STOPS!

PRE-OPERATION CHECK

BEFORE OPERATING THE SCOOTER,THE FOLLOWING POINTS MUST BE FOLLOWED

INSPECTION ITEMS

DESCRIPTIONS

FRONT BRAKE

REAR BRAKE

CHECK WHETHER THE BRAKES ARE NORMAL

TIRE

1.CHECK WHETHER AIR PRESSURE IS PROPER

2.CHECK WHETHER TIRES ARE DAMAGED OR CRACKED

LAMP

1.CHECK WHETHER BRAKE LAMP FUNCTIONS NORMALLY

2.CHECK WHETHER SIGNAL LIGHTS FUNCTION NORMALLY

3.CHECK WHETHER ALLTHE LENS ARE CLEAN AND SHINING.

BACK MIRROR

1.CHECK WHETHER REFLECTING IMAGES ARE CLEAR

2.CHECK WHETHER GLASS ARE CLEAN AND SHINING.

SUMMARY OF INSTRUCTIONS FOR LUBRICATION

ITEM

IST TIME

2ND TIME AND

AFTER

LUBRICANT

REAR BRAKE CAM

SPEEDOMETER GEAR BOX

BEARING.(FRONT & REAR WHEEL)

BEARING.(HANDLE BAR)

SUSPENSION PIVOT

FRONT FORK PIVOT

BRAKE AND THROTTLE CABLE

REDUCING GEAR BOX

1500
1500

700

300

1500
2000
3000
3000
1500
7500
1500
2500

GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE

OIL

Summary of Contents for BH1 50 C.C.

Page 1: ... USED FOR REPLACEMENT 4 INSTRUCTIONS IN THE OWNER S MANUAL ARE NOT PROPERLY FOLLOWED 5 PARTS SUBJECT TO NORMAL WEAR SUCH AS THE SEAT SPARK PLUGS ELECTRIC BULBS AND CABLES ETC ARE NOT COVERED BY GUARANTEE THIS MANUAL IS A GUIDE FOR THE OPERATION INSPECTION AND BASIC MAINTENANCE OF THIS SCOOTER IF YOU HAVE ANY FURTHER QUESTIONS PLEASE CONTACT YOUR DEALER WHO WILL BE READY TO HELP YOU OUT AT ALL TIME...

Page 2: ...K PLUG TYPE NGK BPR7HS CLEARANCE 0 6 0 7 mm BATTERY V AH 12V 4 AH FUEL 92 95 UNLEADED GASOLINE FUEL TANK CAPACITY 5 3 L GEAR OIL SAE 85W 90 GEAR OIL QUANTITY 0 09L BRAKE SYSTEM FRONT DISC REAR DRUM HEAD LAMPS 35W 35W LAMPS REAR LAMPS 5W BRAKE LAMPS 21W TURN LAMPS 10WX4 RIM 3 5 10 TIRE INFLATION PRESSURE FRONT REAR 25 LBS 30 LBS TYPE FRONT 120 90 10 REAR 120 90 10 THIS LIST IS ONLY FOR REFERENCE TH...

Page 3: ... DATA PLATE AND FRAME NUMBER YOU CAN SEE THE MANUFACTURER S DATA PLATE SITTING BETWEEN THE FUEL TANK AND SIDE COVER TAKE OFF THE SMALL CAP ON THE LEG SHIELD S COVER THE FRAME NUMBER WILL APPEAR 2 PART NAME 1 2 3 5 6 4 7 10 8 9 11 12 13 14 1 RIGHT HANDLE BAR SWITCH 8 SPEEDOMETER 2 THROTTLE GRIP 9 LEFT HANDLE BAR SWITCH 3 FRONT BRAKE LEVER 10 REAR BRAKE LEVER SWITCH 4 BRAKE LAMP 11 SEAT LOCK 5 MAIN ...

Page 4: ...S PLEASE CONTACT YOUR LOCAL DEALER FOR REPLACEMENT MAIN SWITCH LOCATION LOCATION FUNCTION CAN THE KEY BE TAKEN OUT ON ON RIDING AND UNDER THE PERFORMANCE OF ALL THE ELECTRIC PARTS RUNNING NO LUBRICANT OIL WARNING LIGHT NO OFF SCOOTER STOP YES LOCK PARKING HANDLING BAR TURN TO LEFT HAND SIDE AND PUSH THE KEY TO LEFT HAND SIDE THE HANDLING BAR ON LOCK YES 4 IMPORTANCE FOR STARTING START BUTTON 5 ...

Page 5: ...THE LONG LIFE OF ENGINE IT IS RECOMMENDED TO WARM UP THE ENGINE FOR APPROX 3 MINUTES AFTER THE ENGINE STARTS PLEASE AVOID SHARP ACCELERATION AND HIGH SPEED RIDING WHEN THE ENGINE IS COOL 8 WHEN YOU PUSH THE ELECTRIC STARTER BUTTON THE OIL WARNING LIGHT WILL ILLUMINATE SIMULTANEOUSLY IF THIS DOES NOT OCCUR SIMULTANEOUSLY PLEASE CONTACT YOUR DEALER TO EXAMINE IT WARNING c DON T START THE ENGINE IN A...

Page 6: ...THE FILTER e AFTER CLEANING LUBRICATE FILTER WITH QUALITY AIR FILTER OIL CAUTION INPROPER ASSEMBLEY OF THE AIR CLEANER DUST WILL GET INTO CYLINDER DIRECTLY AND CAUSE ABNORMAL ABRASION OF ENGINE 8 BATTERY AND FUSE BATTERY AND FUSE 1 THE BATTERIES HAVE TWO TYPES REFILL WATER TYPE AND SEALED TYPE 2 TO REPLACE THE BATTERY PLEASE TAKE OFF LEG SHIELD CUSHION UNSCREW THE TAPPING SCREW AND REMOVE THE BATT...

Page 7: ...S TO AVOID ANY HARMS ON OTHERS 9 MAKE SURE THAT THE AIR VENT HOSE IS PROPERLY AT PLACE AND WITHOUT BLOCKING OR PINCHING 10 KEEP OUT OF REACH OF CHILDREN 11 WHEN YOU CHANGE NEW BATTERY ADDING WATER TYPE PLEASE INSTALL PLASTICS TUBE AT THE PACKAGE TO THE AIR VENT HOLE OF BATTERY THE OTHER END OF THE TUBE MUST BE SETTED THROUGH INTO THE SQUARE HOLE IN THE PLASTIC HOUSING RIGHTLY TO DISCHARGE THE EROS...

Page 8: ...E MAIN SWITCH KEY 2 INSERT THE KEY AND TURN RIGHT THE SEAT WILL BE OPEN INSTANTLY 3 WHEN PUSHING DOWN THE SEAT COVER PLEASE SLIGHTLY PRESS THE SEAT MIDDLE POSITION BY HAND THEN THE SEAT WILL BE LOCKED ATTN 4 PLEASE DO NOT LEAVE THE KEY INSIDE THE COMPARTMENT IN ORDER TO AVOID HARD REMOVAL 5 SAFETY HELMET SHOULD ALWAYS BE WORN FOR RIDER SAFETY 12 1 LEFT HANDLE BAR SWITCH 2 RIGHT HANDLE BAR SWITCH ...

Page 9: ...F WHEN PRESSED 2 RIGHT HANDLE BAR SWITCH c HEAD LAMP SWITCH ENGINE STOP SWITCH THIS SWITCH BE USED AS A SAFETY OR EMERGENCY ENGINE OPERATE SWITCH d ELECTRIC START SWITCH THE KEY TO ON KEEP THE BRAKE LEVER HELD AND THEN PUSH THE BUTTON ONCE THE ENGINE IS RUNNING IT IS FORBIDDEN TO PUSH THE ELECTRIC START PUSHING THE ELECTRIC START BUTTON WHILE THE ENGINE IS RUNNING IT WILL EASILY DAMAGE THE STARTIN...

Page 10: ...E ADJUSTED BY AN AUTHORIZED DEALER THE REAR BRAKE DRUM CAN BE ADJUSTED BY TURNING CLOCKWISELY NUT NEAR REAR WHEEL ON LH SIDE BRAKE WILL BE TIGHTED 6 IF PULLING THE BRAKE LEVERS TO THE END NO BRAKING IS RESPONDED IT MEANS THAT SOMETHING IS WRONG WITH THE SYSTEM PLEASE IMMEDIATELY TAKE THE VEHICLE TO THE NEARBY DEALER FOR DETAILED INSPECTION 7 BEFORE RIDING CHECK THE REAR BRAKE LINING INDICATOR THE ...

Page 11: ...ENT AND REAR CARRIER COMPARTMENT 1 THE MAXIMUM COMPARTMENT LOAD IS 8 POUNDS 2 NEVER PUT INFLAMMABLE OR LOW HEAT RESISTING ITEMS IN THE COMPARTMENT 3 NEVER PUT EASILY BROKEN ITEMS IN THE COMPARTMENT 4 NEVER PUT VALUABLES IN THE COMPARTMENT 5 NEVER PUT ANY GASOLINE OR OIL IN THE COMPARTMENT 6 ALWAYS KEEP THE COMPARTMENT DRY EVEN AFTER WASHING UP 7 PLEASE CLEAN WITH A VACUUM CLEANER 8 THE MAXIMUM LOA...

Page 12: ...BLE PLEASE DO NOT SMOKE AND GET CLOSE TO FIRE AND ALSO TURN OFF THE ENGINE WHEN YOU PUMP THE GASOLINE IN AN AIRY SPACE IF YOU HAPPEN TO INHALE TOO MUCH GAS OR SWALLOW GASOLINE IMMEDIATELY CALL FOR A DOCTOR OIL TANK 1 IF THE OIL WARNING LIGHT IN THE DASHBOARD IS ON WHEN RIDING IT IS A WARNING SIGN THAT THE OIL WILL RUN OUT SOON REFILL THE TANK WITH TGB OIL OR THE SAME CLASSIFICATION AS JASO FC CLAS...

Page 13: ...NT INLET BOLT OUTLET BOLT GEAR OIL REPLACEMENT 1 CHANGE OF GEAR OIL SHOULD BE PERFORMED AFTER THE FIRST 150 MILES RIDING THEN OIL SHOULD BE CHANGED EVERY 3000 MILES 2 GEAR LUBRICANT CODE SAE 85W 90 3 GEAR LUBRICANT INLET LOCATES AT THE LEFT HAND SIDE OF REAR WHEEL AND THE UPPER OF CRANKCASE 4 CHANGE OF THE GEAR OIL SHOULD BE OPERATED BY THE TGB DEALER ATTN AFTER HAVING OPERATED THE VEHICLE FOR SOM...

Page 14: ...E FOLLOWING POINTS MUST BE FOLLOWED INSPECTION ITEMS DESCRIPTIONS FRONT BRAKE REAR BRAKE CHECK WHETHER THE BRAKES ARE NORMAL TIRE 1 CHECK WHETHER AIR PRESSURE IS PROPER 2 CHECK WHETHER TIRES ARE DAMAGED OR CRACKED LAMP 1 CHECK WHETHER BRAKE LAMP FUNCTIONS NORMALLY 2 CHECK WHETHER SIGNAL LIGHTS FUNCTION NORMALLY 3 CHECK WHETHER ALLTHE LENS ARE CLEAN AND SHINING BACK MIRROR 1 CHECK WHETHER REFLECTIN...

Page 15: ... 600 MILES 3 AVOID FULL ACCELERATION WHEN THE SCOOTER IS NOT IN GOOD RUNING CONDITION 25 SAFE RIDING TIPS GIVE A CLEAR SIGNAL AT THE FOLLOWING INSTANCES 26 SAFE RIDING TIPS 1 BRAKING MAY BE DIFFICULT ON WET ROADS SO PLEASE AVOID SUDDEN BRAKE OR THE SCOOTER WILL SLIP OR OVERTURN 2 ALWAYS SLOW DOWN WHEN YOU ARE APPROACHING A TURN 3 WHEN PASSING BY A CAR BE AWARE OF UNEXPECTED DOOR OPENING AND ALWAYS...

Page 16: ...HATEVER MODIFICATIONS TO THE ENGINE OR TO THE PARTS WITH THE PURPOSE OF INCREASING EITHER THE SPEED OR THE HORSE POWER ARE STRICTLY PROHIBITED BY THE LAWS PLEASE ALWAYS CONSULT THE PROFESSIONALS AT THE DEALER S STATION ABOUT ANY MODIFICATIONS TO ENGINE OR PARTS BEFORE UTILIZING THE SCOOTER BE SURE THAT YOU HAVE VALID DRIVER S LICENSE AND THE SCOOTER HAS BEEN HOMOLOGATED BY THE LOCAL TRANSPORTATION...

Page 17: ...A cannot become involved in any individual problems between you Your dealer or Taiwan Golden Bee Co Ltd To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S DEPARTMENT of TRANSPORTATION 400 7th Street SW NSA 11 Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotlin...

Page 18: ...NAME OF DEALER WHICH SOLD TIRE DEALER S ADDRESS CITY STATE ZIP CODE 30 ...

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