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Pagina 19 di 36

 

 

AD800E-STD.EN-06 - Subject to change without notice 

 

TFT DryAir 

Troubleshooting 

Sympton 

Possible causes 

How to act 

Reducing dehumidification  
capacity 

clogged filters 

obstructed steam coil 

steam valve doesn’t open 

 
lack of steam flow 

 
 

reduced air flow rates 

the rotor is stationary 

internal air leaks 

insufficient reactivation air 

air leaks 

clean or replace the filters 

check the reactivation coil 

verify the correct operation of the valve 

check the operating pressure of the steam, the 
adduction valves, the condensate drain 

check the dampers 

check the belt tension 

check the seals 

check the reactivation coil 

check the seals and the panels 

Burned main fuses 

malfunctioning of fans 

airflow is too high 

 

the rotor is stationary 

malfunction of reactivation coil 

check fans and motors 

check the flow rates and the dampers 

check the engine and the belt 

check the reactivation coil 

The dehumidifier will not start 

control circuit 

control signal 

 

the power supply phases  

 

fuses for control malfunction 

check the fuses 

check the external signal to start-stop 

check the main fuses and the phase sequence  

check the electrical components 

The rotor is stationary 

slippage of the belt 

broken belt 

off-axis rotor 

 

malfunction of the gear motor 

check tension 

replace the belt 

check the position of the rotor on the central 
support 

replace the gear motor 

Low process or reactivation airflow 

 

clogged filers 

malfunctioning fans 

phases of electrical power 

 

the ducts are blocked 

clean or replace the filters 

check the fan motors and impellers 

check the main fuses and the phase sequence 

control dampers and pipelines 

 

 
 

Summary of Contents for AD800E

Page 1: ...2018 TFT DryAir Dehumidifier AD800E Technical manual Unit 400Vac 3Ph 50Hz...

Page 2: ...nel 11 General instructions 11 Specification for the expulsion channel of moist air 11 Specifications for the input channel of reactivation air 12 Specifications for the channels of process air and dr...

Page 3: ...Spare Parts List 21 Component data 22 Electrical connections Preliminary Information Security 23 Electrical data 23 HOW TO CONNECT THE POWER SUPPLY 24 Electrical wiring 25 Description of adjustment c...

Page 4: ...off input power before opening any panel of the dehumidifier Allow the unit to cool down before maintenance work at least 15 minutes after turning off After power failure or mains disconnection an aut...

Page 5: ...te the warranty as will the use of non approved spare parts In order for the warranty to be valid the customer must scrupulously documented any repair and maintenance Rivolgersi sempre a TECNOFRIGO TU...

Page 6: ...ions that could generate a fulguration risk MOVING PARTS This symbol identifies hazards associated with moving parts HOT SURFACES This symbol identifies the presence of exposed hot surfaces that will...

Page 7: ...idifier works in a continuous process with two air streams process air and reactivation air As shown in the figure a honeycomb rotor dehumidifier consists of a honeycomb adsorbent rotor which is rotat...

Page 8: ...dsorbents are impregnated desiccants With the advanced silica gel rotor are no granules and no dusting It stops adsorbing moisture hen moisture is in equilibrium with the moisture in the passing or su...

Page 9: ...cal panel The electrical panel is located inside the unit Switches and indicators of operation are located outside the dehumidifier Possibility of operation The mode selector on the outside of the deh...

Page 10: ...cal regulations Do not get close and do not insert any objects into moving parts WORKERS HEALTH AND SAFETY The operator s workplace must be kept clean tidy and free from objects that might hinder move...

Page 11: ...uct falls below the dew point of the ambient air If there is a risk of sub zero temperatures the ducts must be insulated The high rate of humidity of the air issued by the unit it could cause condensa...

Page 12: ...o isolate the pipe which may be inclined downwards In some installations the reactivation air can be aspired from the room where the dehumidifier is installed and in this case it is not necessary any...

Page 13: ...meters from the exhaust duct of the moist air The ducts must be designed so as to prevent the infiltration of rain or snow in the dehumidifier The dehumidifier aspires the dehumidified air by the envi...

Page 14: ...he dehumidifier to the electricity grid through the general switch and switch the main switch ON and check for the voltage at the terminal L N or L1 L2 L3 of the dehumidifier 8 Start the dehumidifier...

Page 15: ...may differ from one installation to another Improper maintenance can result in decreased performance Filters The dehumidifier is equipped with two separate filters one for the process air and one for...

Page 16: ...FT is required to validate the full warranty Inspection During installation or when you need to work on the unit you must strictly follow the rules reported on this manual follow the instructions on t...

Page 17: ...agents that could damage it Take away and leave to the site manager any keys providing access to the control panel Unpacking The packaging may be dangerous for operators It is advisable to leave the...

Page 18: ...teral panels and the cover In the case of handling by forklift truck put a spacer between the security structure of the unit and the forks of the lift to avoid damaging to the panels In the case of ha...

Page 19: ...too high the rotor is stationary malfunction of reactivation coil check fans and motors check the flow rates and the dampers check the engine and the belt check the reactivation coil The dehumidifier...

Page 20: ...olt Ph Hz 400 3 50 Auxiliary power 24 V Connection Outlet Process Air 200 mm Connection Inlet Process Air 250 mm Connection Outlet Wet Air 160 mm Connection Inlet Reactivation Air 160 mm Weight 145 kg...

Page 21: ...recommended Comment Motordrive Motor a gear 230V 1Ph 50Hz 3g min grease for low temperature 1 1 Belt rotor V Sezione trapezoidale 1 Tensioning device 1 Process fan R2E250 RB06 01 1 Reactivation fan R2...

Page 22: ...BM Rotek Model SGM65 30 Speed g min 1775 2700 3 0 3 6 Power kW 0 165 0 085 11 VA Voltage V 230 230 230 Frequency Hz 50 60 50 60 50 60 Ampere A 1 3 0 38 0 015 Power factor Cos n a n a n a Protection cl...

Page 23: ...ed to the unit The power cables must be protected upstream against the effects of short circuit and overload by an appropriate device complies with regulations and laws The section of the cables must...

Page 24: ...T DryAir HOW TO CONNECT THE POWER SUPPLY To supply electrical power to units AD remove the top panel use the special cable in the rear or side panel and connect the power cord to the terminal block in...

Page 25: ...Pagina 25 di 36 AD800E STD EN 06 Subject to change without notice TFT DryAir Electrical wiring See attached diagrams...

Page 26: ...ing it indicates absolute humidity or value DewPoint calculated fixed it indicates absolute humidity or DewPoint value read by the probe Indication cooling air pre and or post treatment Indication hea...

Page 27: ...Only vis Y_3P Indication value position of 3 point burner valve Only vis InrH Indication value relative humidity absolute humidity or DewPoint C g Kg Only vis HAbS Indication value of absolute humidi...

Page 28: ...Setting the set point of pre treatment temperature Function disabled with parameter CF03 0 C 10 0 St06 Differential set point of pre treatment temperature the differential works all on one side above...

Page 29: ...3 Electrical third step 3 steps 4 Electrical PWM control 5 Steam PWM control with converter 6 Throttle adjustment with 3 points 7 Gas adjustable on off on off burner reg High heat low heat 8 Steam Wa...

Page 30: ...o termostatati e controllati mediante la sonda di regolazione On Il primo gradino rimane fisso mentre tutti gli altri sono termostatati e controllati mediante la sonda di regolazione Il primo gradino...

Page 31: ...corresponding probe CF01 3 and CF08 0 No action Automatic A03 Alarm configuration You have enabled the display of the value of post treatment without enabling the corresponding probe CF01 and CF05 7 0...

Page 32: ...Pagina 32 di 36 AD800E STD EN 06 Subject to change without notice TFT DryAir...

Page 33: ...i 36 AD800E STD EN 06 Subject to change without notice TFT DryAir RESET alarms press the ESC key for about 3 seconds on the terminal display LED or put the AUTO 0 MAN 0 and bring it back to its previo...

Page 34: ...itioned in the fully closed is 0 while the fan continues to operate If the parameter FA01 OFF with the open contact of the first step step1 it will also stop the ventilation the fan of reactivation an...

Page 35: ...Pagina 35 di 36 AD800E STD EN 06 Subject to change without notice TFT DryAir Notes...

Page 36: ...to change without notice TFT DryAir By TECNOFRIGO TUSCANY srl Via J F Kennedy 25 27 29 56020 Capanne Z Ind Fontanelle Pisa Tel 39 0571467351 Fax 39 0571469217 e mail info tecnofrigo it info tftdryair...

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