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Instruction 

Manual 

PK 

60 

UNV 

       page 

14 

________________________________________________________________________________________________________________________ 

 

5.1. Operation of the unit

 

 
First you have to connect the universal head via the coupling (Pos. # 
5) with the pump unit. 
 
Then select the right adapter (Pos.-No. 4, Chart 1) for the type of 
dies you intend to use respectively the cutting blades (Chart 2 left 
side) or punch adapter (chart 2 right side). Afterwards the head has 
to be opened by unhooking the latch (Pos.-No. 1).  
 
The adapters will be inserted consecutively into the universal head. 
Please follow pictures 6-11 vicariously for all adapters and dies. 
Please make sure that the locking pins (Pos.-No. 3) are always fully 
engaged. 
 
The working cycle is terminated when either the crimping force is 
reached or the cable/conductor, DIN rail, threaded rod is cut.  
 
Afterwards a further working cycle can be initiated or the it can be 
terminated by opening the latch (Pos.-No. 1) and removing the 
connecting material. 
 

Attention 
After having terminated the working cycle 
and prior to changing the dies/blades the 
power switch of the pump has to be locked to 
avoid unintended use. 

 

5.1.1 Use of crimping dies 

 
When using the 22 style dies (see picture 2) the retaining clips 
(Pos.-# 4) have to be actuated (Picture 2 Pos. E) while the dies will 
be inserted consecutively from the side into the head respectively 
the adapter.  
 
 
 
 
 

 

 
The 18 style dies are inserted axially into the universal head, 
respectively the adapter. The spring must be placed on the opposite 
side of the latch. 
 
During the crimping process the connecting material is positioned in 
the stationary half of the die whereas the moving part of the die is 
approaching the compression point.  
 
After having reached the maximum crimping force the dies return into 
the starting position.  
 

5.1.2 Use of cutting dies 

 
Three different types of cutting dies are available. The UC 26 is 
optimised on copper and aluminium cables/conductors 

 26 mm 

The UC 40 can cut all copper and aluminium cables/conductors 

<

 40 

mm 

. The larger cables/conductors show the best results respectively 

the least deformations.  
 

Attention 
Do only cut copper and aluminium cables/conductors 
with UC 26 and UC 40! 

 
For cutting ACSR conductors you must only use the UCACSR cutting 
blades.  
 

Attention 
Cutting ACSR conductors or steel fortified 
cables do always wear safety glasses. 

 
Fractions of reenforced steel conductors can be propelled towards the 
operator with high speed and could cause severe injuries. 
 
 

 

Instruction 

Manual 

PK 

60 

UNV 

       page 

14 

_______________________________________________________________________________________________________________________ 
 

 

5.1. Operation of the unit

 

 
First you have to connect the universal head via the coupling (Pos. # 
5) with the pump unit. 
 
Then select the right adapter (Pos.-No. 4, Chart 1) for the type of 
dies you intend to use respectively the cutting blades (Chart 2 left 
side) or punch adapter (chart 2 right side). Afterwards the head has 
to be opened by unhooking the latch (Pos.-No. 1).  
 
The adapters will be inserted consecutively into the universal head. 
Please follow pictures 6-11 vicariously for all adapters and dies. 
Please make sure that the locking pins (Pos.-No. 3) are always fully 
engaged. 
 
The working cycle is terminated when either the crimping force is 
reached or the cable/conductor, DIN rail, threaded rod is cut.  
 
Afterwards a further working cycle can be initiated or the it can be 
terminated by opening the latch (Pos.-No. 1) and removing the 
connecting material. 
 

Attention 
After having terminated the working cycle 
and prior to changing the dies/blades the 
power switch of the pump has to be locked to 
avoid unintended use. 

 

5.1.1 Use of crimping dies 

 
When using the 22 style dies (see picture 2) the retaining clips 
(Pos.-# 4) have to be actuated (Picture 2 Pos. E) while the dies will 
be inserted consecutively from the side into the head respectively 
the adapter.  
 

 

The 18 style dies are inserted axially into the universal head, 
respectively the adapter. The spring must be placed on the opposite 
side of the latch. 
 
During the crimping process the connecting material is positioned in 
the stationary half of the die whereas the moving part of the die is 
approaching the compression point.  
 
After having reached the maximum crimping force the dies return into 
the starting position.  
 

5.1.2 Use of cutting dies 

 
Three different types of cutting dies are available. The UC 26 is 
optimised on copper and aluminium cables/conductors 

 26 mm 

The UC 40 can cut all copper and aluminium cables/conductors 

<

 40 

mm 

. The larger cables/conductors show the best results respectively 

the least deformations.  
 

Attention 
Do only cut copper and aluminium cables/conductors 
with UC 26 and UC 40! 

 
For cutting ACSR conductors you must only use the UCACSR cutting 
blades.  
 

Attention 
Cutting ACSR conductors or steel fortified 
cables do always wear safety glasses. 

 
Fractions of reenforced steel conductors can be propelled towards the 
operator with high speed and could cause severe injuries. 
 
 

 

 

 

Summary of Contents for Klauke Multi PK60UNV

Page 1: ...JCS HE8512_C doc HE 8536_C Anz der Seiten 21 JCS HE8512_C doc HE 8536_C Anz der Seiten 21 Bedienungsanleitung Instruction Manual PK60UNV Bedienungsanleitung Instruction Manual PK60UNV ...

Page 2: ..._______________________________________ Bild Picture 1 1 2 3 5 4 UA22 UC40 UCD UA6P Bild Picture 2 5 Bedienungsanleitung Instruction Manual PK60UNV Seite page 2 ______________________________________________________________________________________________________________________ Bild Picture 1 1 2 3 5 4 UA22 UC40 UCD UA6P Bild Picture 2 5 ...

Page 3: ..._______________________________________________________________________ Bild Picture 3 8 3 4 5 6 7 8 Bedienungsanleitung Instruction Manual PK60UNV Seite page 3 ______________________________________________________________________________________________________________________ Bild Picture 3 8 3 4 5 6 7 8 ...

Page 4: ...Pressen Crimping Adapter Einsätze Dies Bedienungsanleitung Instruction Manual PK60UNV Seite page 4 ______________________________________________________________________________________________________________________ Tabelle Chart 1 Pressen Crimping Adapter Einsätze Dies UA18 18 er Serie DIN 48083 T1 UA22 UA5 5 er Serie 22 er Serie UA18 18 er Serie DIN 48083 T1 UA22 UA5 5 er Serie 22 er Serie ...

Page 5: ...nwendung Application Bedienungsanleitung Instruction Manual PK60UNV Seite page 5 ______________________________________________________________________________________________________________________ Tabelle Chart 2 Schneiden Cutting Einsätze Dies Anwendung Application UC26 NYY NAYY Cu Al 26 mm UC40 NYY NAYY Cu Al 40 mm UCACSR ACSR DIN 48204 40 mm UC26 NYY NAYY Cu Al 26 mm UC40 NYY NAYY Cu Al 40 m...

Page 6: ...nleitung Instruction Manual PK60UNV Seite page 6 ______________________________________________________________________________________________________________________ Tabelle Chart 2 Schneiden Cutting Einsätze Dies Anwendung Application M6 UCM6 M8 UCM8 M10 UCM10 UCUNC14 3 8 UCUNC38 35x15 EN 50035 G 32 EN 50022 35x7 5 UCD3515 UCM10 UA6P 60kN 16UNF M6 UCM6 M8 UCM8 M10 UCM10 UCUNC14 3 8 UCUNC38 35x1...

Page 7: ...truction Manual PK60UNV Seite page 7 ______________________________________________________________________________________________________________________ First crimp Side a First crimp Side b Crimping direction First crimp Crimping direction Side a Crimping direction Side b Bild Picture 12 First crimp Side a First crimp Side b Crimping direction First crimp Crimping direction Side a Bild Picture...

Page 8: ...nate ab Lieferdatum sofern keine gesetzlichen Bestimmungen davon abweichende Gewährleistungen fordern Bedienungsanleitung PK 60 UNV Seite 8 ______________________________________________________________________________________________________________________ Bedienungsanleitung für das hydraulische Universalwerkzeug Seriennummer Inhaltsangabe 1 Einleitung 2 Aufschriften 3 Gewährleistung 4 Beschrei...

Page 9: ... nacheinander seitlich unter Betätigung der Druckknöpfe bis zum Einrasten in den Adapter eingeschoben Bedienungsanleitung PK60UNV Seite 9 ______________________________________________________________________________________________________________________ 4 Beschreibung des elektro hydraulischen Universalwerkzeuges 4 1 Beschreibung der Komponenten Das hydraulische Werkzeug besteht aus folgenden K...

Page 10: ...tze Achtung Es dürfen nur die bestimmungsmäßigen Verbindungs materialien s Katalog verarbeitet werden Bedienungsanleitung PK60UNV Seite 10 ______________________________________________________________________________________________________________________ Die 18 er Preßeinsätze werden nacheinander axial in den Preßkopf eingeschoben Es ist darauf zu achten daß sich die Feder auf der gegenüber lie...

Page 11: ...er dar Unkontrolliertes Ablassen oder unsachgemäße Entsorgung steht unter Strafe Umwelthaftungsgesetz Bedienungsanleitung PK60UNV Seite 11 ______________________________________________________________________________________________________________________ Sollten andere Verbindungsmaterialien verpreßt geschnitten werden müssen ist eine Rücksprache mit dem Werk zwingend erforderlich Achtung Es dü...

Page 12: ...vironmental damages Operational warnings Please do not disregard them to avoid damaging the pump unit Bedienungsanleitung PK60UNV Seite 12 ______________________________________________________________________________________________________________________ Wir empfehlen wegen möglicher Umweltverschmutzung die Entsorgung durch zugelassene Fachunternehmen vornehmen zu lassen Eine kostenfreie Rückna...

Page 13: ...he user Is this not possible special precaution measures for working near live parts must be provided Instruction Manual PK 60 UNV page 13 _______________________________________________________________________________________________________________________ 1 Introduction Before starting to use the tool please read the instruction manual carefully Use this tool exclusively for its determined use ...

Page 14: ...teel conductors can be propelled towards the operator with high speed and could cause severe injuries Instruction Manual PK 60 UNV page 14 _______________________________________________________________________________________________________________________ 5 1 Operation of the unit First you have to connect the universal head via the coupling Pos 5 with the pump unit Then select the right adapte...

Page 15: ...determined use of the tool only the dies and the adapters are permitted to be changed by the customer Instruction Manual PK 60 UNV page 15 _______________________________________________________________________________________________________________________ The DIN rail cutting dies are equipped with a sheet metal guide which facilitate a cut in a right angle When the cut is completed the retract...

Page 16: ...diameter 40 mm Note Additional instruction manuals are available free of charge The part is HE 8536_C Instruction Manual PK 60 UNV page 16 _______________________________________________________________________________________________________________________ Attention Do not damage the seals of the tool If the seals are damaged the warranty is invalidated 5 5 Storage and transport of the universal...

Page 17: ...rgaccio di Soltara PU Italy Tel 39 0721 892168 Fax 39 0721 879602 E MAIL produzione fb avvolgitori it Service Seite page 17 __________________________________________________________________________________________________________________ POLEN UKRAINE RB Brexim S A Marynin 7a 05 825 Grodzisk Mazowiecki Polen Tel 48 22 7920273 oder 75 Fax 48 22 7923055 E MAIL RB office brexim pl DEUTSCHLAND Klauke...

Page 18: ...M Pujmanove 1220 31 14000 Praha 4 Prankrac Tschechische Republik Tel 42 2 61213220 Fax 42 2 61213218 Service Seite page 18 ___________________________________________________________________________________________________________________ SLOWENIEN Isaria d o o Mrs Zorz Proizvdnja in trgovina Cece 2a 1420 Trovlje Slowenien Tel 386 356 31800 Fax 386 356 3180 E Mail isaria trbovlje siol net RUSSLAND...

Page 19: ...kovic Cerinina HR 10000 Zagreb Kroatien Tel 00385 12361890 Fax 00385 12361882 E Mail konekt zg tel hr Service Seite page 19 __________________________________________________________________________________________________________________ ISRAEL Shay A U Ltd Mr Shay Ind Zone Kiriat Arieh Embar Street 23 25 P O BOX 10049 49222 Petach Tikva Israel Tel 972 3 9233601 Fax 972 3 9234601 E MAIL a_u shay ...

Page 20: ...son Kärsämäentie 23 20360 Turku Finnland Tel 00358 2 4100200 Fax 00358 2 4100229 E Mail info elteo fi Service Seite page 20 __________________________________________________________________________________________________________________ Geplante planned Service Center in 2004 2005 IRLAND Mangan Wholesale Ltd Chapelizod 39 40 Main Street Dublin 20 Irland Tel 00353 1 6267611 Fax 00353 1 6267613 E ...

Page 21: ...g von Eigenschaften Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten EG Herstellererklärung nach Art 4 Abs 2 der EG Richtlinie 98 37 EG Dokument Nr Monat Jahr 001PK22 06 99 Hersteller Firma Gustav Klauke GmbH Anschrift Auf dem Knapp 46 D 42855 Remscheid Produktbezeichnung hydraulischer Preßkopf Typ PK60UNV Die Inbetriebnahme ist so lange untersagt bis die Konformitä...

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