Textron Klauke EK 120/42 Instruction Manual Download Page 6

Bedienungsanleitung 

EK 

120/42        Seite 

__________________________________________________________________________________________________________________ 

 

8.   Technische Daten

 

 
Gewicht des kompl. Gerätes:  ca. 7,2 kg (inklusive Akku) 
Preßkraft: 

ca. 120 kN 

Hub: 42 

mm 

Antriebsmotor: Gleichstrom-Permanentfeldmotor 
Akkuspannung: 12 

Akkukapazität: 

3 Ah [RA5] 

Akku-Ladezeit: 

ca. 1 h [LG 4], bzw. ¼ h [LG5] 

Preßzeit: 

12 s bis 16 s (abhängig vom 
Verbinderquerschnitt) 

Pressungen pro Akku: 

ca. 45 Pressungen  
(Cu 150 mm² DIN 46235) 

Hydrauliköl: 

ca. 190 ml "Shell Tellus T 15" 

Umgebungstemperatur: 

-20°C bis +40°C 

Schalldruckpegel: 

70 dB (A) in 1m Abstand 

Vibrationen: 

< 2,5 m/s (gewichteterEffektivwert 
der Beschleunigung) 

 

Anmerkung 

Diese Bedienungsanleitung kann jederzeit kostenlos unter der 
Bestell-Nr. HE.9605_G nachbestellt werden. 
 

 

 

Instruction Manual 

for the electric-hydraulic crimping unit Type EK 120/42,  
Serial-No. ....................... 
 

Index 

 
1  

Introduction 

2  

Labels 

3  

Warranty 

4  

Description of the electric-hydraulic crimping unit 

4.1   Description of the components 
4.2   Brief description of the important features of the unit 
4.3   Description of the light diode display 
5  

Remarks in respect of the determined use 

5.1   Operation of the units 
5.2   Explanation of the application range 
5.3   Mounting instructions 
5.4   Service and Maintenance instructions  
5.5   Remarks on the use of the Battery Cartridge and Charger 
5.6   Storage and transport of the crimping unit. 
6 Troubleshooting 

Putting out of operation/waste disposal 

8 Technical 

data 

 
 

Symbols

 

 

Safety warnings 
Please do not disregard these instructions in order to 
avoid human injuries and  environmental damages. 

 

Operational warnings 
Please do not disregard them to avoid damaging the 
pump unit. 

 
 

1. Introduction

 

 

Before starting to use the tool please read the 
instruction manual carefully. 

 
Use this tool exclusively for its determined use. 
 
Mounting and assembly of connecting material with the help of 
this tool must only be performed by specially trained personnel. 
The minimum age is 16 years. 
 
This instruction manual has to be carried along during the entire 
life span of that tool. 
 
The operator has 
-  to guaranty the availability of the instruction manual for the user 

and 

-  to make sure, that the user has read and understood the 

instruction manual. 

 

2.   Labels

 

 
On the labels fixed on the housing of the tool you’ll find the type 
specification name of the manufacturer and the company logo. On 
the opposite side of the housing you’ll find a label with a brief 
presentation of the scope of manageable cross-sections for copper 
and aluminium and the crimping force. The serial number is 
located on the hydraulic cylinder between the housing and the 
crimping head. On the crimping head you’ll find a warning against 
possible injuries during the crimp process. 
 

3.   Warranty

 

 
If correct operation is guaranteed our warranty is 6 months from 
the time of delivery unless otherwise specified by local guidelines 
and law. 
 

4.   Description of the electric-hydraulic crimping unit

 

 

4.1.  Description of the components

 

The electric-hydraulic crimping unit type EK 120/42 is a hand held 
tool and consists of the following components:  
 

Summary of Contents for Klauke EK 120/42

Page 1: ...E9605_G doc HE 9605_G Anzahl der Seiten 20 Bedienungsanleitung Instruction Manual Handleiding Mode d emploi EK 120 42 Serialnummer Mit R cklaufunterbrechung With retraction Stop Avec interruption du r...

Page 2: ...Bild Picture 1 8 3 10 5 4 6 2 1 9 7 Bild Picture 4 Bild Picture 3 Bild Picture 2 Crimping direction Side b Direction de compression c t b First crimp Side a 1 re compression c t a Crimping direction...

Page 3: ...fall 3 Ring se Vorrichtung zum Sichern des Ger tes und oder Montage 4 Pre kopf 120 kN C Pre kopf 5 Geh use Ergonomisch geformtes Kunststoff geh use 6 Leuchtdioden anzeige Kontrollinstrument zum Festst...

Page 4: ...bzw Notfall die Pre eins tze in die Ausgangsposition zur ck gefahren werden Bild 2 Stellung C Achtung Der Pre vorgang kann jederzeit durch Loslassen des Bet tigungsschalters unterbrochen werden 5 2 Er...

Page 5: ...oder Gase 5 Siehe auch Bild 4 auf Seite 2 dieser Bedienunganleitung 6 Der Ladezustand des Akkus kann auch an der LED des Ger tes durch Leuchten am Ende einer Pressung erkannt werden Siehe Kap 4 3 Trag...

Page 6: ...sposal 8 Technical data Symbols Safety warnings Please do not disregard these instructions in order to avoid human injuries and environmental damages Operational warnings Please do not disregard them...

Page 7: ...cuit opening by the electronic fuse A possible reason for that is that a cycle was performed with an incorrectly low battery If the signal occurs even after changing the battery there must be a differ...

Page 8: ...he conductor ends must be cleaned with a cloth or brush before the assembly 3 Insert the conductor fully into the cable lug or connector 4 Pay attention to the crimping directions and use the appropri...

Page 9: ...ool to the manufacturer Do not open the tool and damage the seals of the tool c The crimping tool does not reach the final operating pressure Stop the crimping process Press the retract button Pos No...

Page 10: ...skop 120kN C kop 5 Behuizing Ergonomisch uitgevoerde kunststof behuizing met afneembare deksel 6 Lichtdiode indicatie Controle instrument voor het vaststellen van de laadstand en Verdere apparaat func...

Page 11: ...ot aantal verschillende matrijzen pos nr 10 voor het persen van Klaukeverbindings materiaal 1 Zie DIN EN 50110 1 2 Zie hoofdstuk 5 5 3 Zie afbeelding 4 montage aanwijzingen voor kabelschoentjes en ver...

Page 12: ...Vermijd sterke temperatuurschommelingen onder 0 C en boven 40 C Daardoor kunnen beschadigingen aan de accu en aan het persapparaat optreden De optimale bedrijfstemperatuur ligt tussen 15 en 25 C 4 Zie...

Page 13: ...ques Symboles Indications techniques de s curit observer imp rativement pour viter des dommages sur les personnes et l environnement Indications techniques d application observer imp rativement pour v...

Page 14: ...le est la tentative d effectuer un cycle avec un accu vid de mani re inadmissible Si le clignotement se produit encore apr s remplacement de l accu ceci indique la pr sence d une autre panne ou l arri...

Page 15: ...sque l indexage est identique 5 4 Indications de maintenance L appareil de sertissage est nettoyer apr s chaque utilisation et stocker au sec Non seulement l accu mais aussi le chargeur doivent tre pr...

Page 16: ...d application des directives europ ennes DEEE 2002 96 CE en anglais WEEE et RDS 2002 95 CE en anglais RoHS qui ont t mises en application en Allemagne par le biais de la loi sur les appareils lectriq...

Page 17: ...at POLEN UKRAINE RB Brexim S A Mr Marynin 7a 05 825 Grodzisk Mazowiecki Poland 0048 22 7344380 0048 22 7344381 rboffice brexim pl PORTUGAL Palissy Galvani Electricidade S A Ms Anna Pereira Rua Serpa...

Page 18: ...g Black Eagle Hydraulic Equipment Maintenance Co Ltd Mr Song Junling RM A 2809 The Third Building No 1 Shuanguang Rd West Beijing 100028 China 86 10 64924396 86 10 58220595 service bjbsn com KOREA Tae...

Page 19: ...Mr Thach Vu Ngoc Trang 157 159 Xuan Hong Street Ward 12 Tan Binh District Ho Chi Minh City Vietnam 0084 8 8117454 0084 8 8116338 sales huuhong com vn TAIWAN Po Charng Co Ltd Mr Vincent Chen No 166 Su...

Page 20: ...sdeklaration Vi f rklarar p eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 und 2 EN 294 EN 349 EN 60204 1 EN 28662 1 EN 50081 1 EN 5...

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