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H4665A Submersible Pump

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

52

Assembly

Refer to the Illustration and Parts List for correct 

 orientation and placement of parts. 
Replace any O-rings, V-rings, seals, and gaskets on 

parts that have been disassembled. Apply hydraulic 

fluid or O-ring lubricant to all O-rings and all metal 

surfaces which they must slide over. When installing 

an O-ring which must slide over sharp surfaces, use a 

rolling motion and be careful not to damage the O-ring.
Wherever the assembly results in metal-to-metal 

contact, coat the surfaces with hydraulic fluid or O-ring 

lubricant.

Needle Bearing Installation 

(refer to illustration)

Motor Body

1.  Install a new needle bearing (2) with the identifica-

tion mark facing up (readable from surface A) into 

the motor body (1).

2.  Press the bearing into the motor body until the 

bearing cage is 0.50 mm (.020") below Surface A.

3.  Repeat procedure for the other needle bearing if it 

was removed.

Motor Cap

1.  Install new needle bearing (13) with the identification 

mark facing up (readable from Surface B) into the 

motor cap (12).

2.  Press the bearing into the motor cap until the 

bearing cage is 1 mm (.047") below Surface B.

3.  Repeat procedure for the other needle bearing if it 

was removed.

Surface B

Motor Cap

Surface A

Motor Body

O-ring Seal

Needle Bearing

0.020 below
Surface A

0.047 below
Surface B

Motor

1. 

Serial number before 97720:

 

Install O-ring (H) below bearing in motor body (1) 

using an O-ring tool. Be careful not to damage  

O-ring during installation.

2.  Install bearing (4) on drive shaft (3), if removed. 

Secure using retaining ring (5). Install drive shaft 

with bearing in motor body (1).

3.  Install Woodruff key (10) and one gear (7) on  

drive shaft (3), guiding the keyway in gear over 

Woodruff key.

4.  Install drive pin (9) in idler shaft (8), if removed. Slide 

one gear (7) on idler shaft, guiding the keyway in 

gear over drive pin (9). Install idler shaft with gear in 

motor body (1) meshing the two gears (7) together.

5.  Install two dowel pins (6) in motor body (1), if 

removed. Install a new gasket (11).

6.  Install motor cap (12) on motor body (1), aligning the 

scribe marks that were made during disassembly.

7.  Secure motor cap (12) using eight washers (43) and 

socket head cap screws (14). Torque cap screws to 

9 Nm (80 in-lb). Refer to illustration for torque  

sequence.

1

3

4

2

5

7

8

6

Retainer

Serial number 97720 and after:

1.  If removed, install bearing (15) in retainer (18). 

Secure using retaining ring (17).

2.  Install quad ring/O-ring (16) and O-rings (19, 20) in  

retainer (18).

3.  Install retainer (18) in motor body (1). Secure using 

six socket head cap screws (22).

4.  Turn drive shaft (3). Drive shaft must turn without 

binding.

Summary of Contents for Greenline H4665A

Page 1: ...Inc 2 11 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com H4665A Submersible Pump Serial Code FTY Español 11 Français 21 Deutsch 31 Italiano 41 ...

Page 2: ...al is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee Utility tool H4665A 42191 Submersible Pump Serial Code FTY Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications SAE Standard J1273 Hose and Hose Assemblies Publication 99930323 All specifi...

Page 3: ...lt in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for leaks Do not hold hose or couplers while the hydraulic system is pressurized Depressurize the hydraulic system before servicing Oil under pressure easily punc ...

Page 4: ...l skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions may result in injury Inspect tool before use Replace any worn or damaged parts A damaged or improperly assembled tool can malfunction injuring nearby personnel Inspect the hydraulic hoses and couplings every operating day Repair or replace if leakage crack ing wear or damage ...

Page 5: ... Rockford IL 61109 2988 USA 815 397 7070 5 Identification 5 1 4 7 8 2 3 6 9 1 Serial Number Tag 2 Hydraulic Motor 3 Hydraulic Tank Port T return 4 Hydraulic Pressure Port P supply 5 Handle 6 Discharge Port 7 Housing 8 Inlet Screen 9 Base Plate H4665A Submersible Pump ...

Page 6: ...e injury or death Type of Hydraulic System Open center or closed center Flow Minimum 19 l min 5 gpm Recommended 19 to 30 l min 5 to 8 gpm Maximum 30 l min 8 gpm Filtration 10 micron nominal Pressure Relief Setting 138 bar 2000 psi Back Pressure maximum 13 8 bar 200 psi 13 8 bar 200 psi is the maximum agreed standard back pressure for the HTMA Hydraulic Tool Manufacturers Association Greenlee Utili...

Page 7: ...l to this table Pressure Port supply Tank Port return P T or In Out or 9 16 18 O ring Boss smaller port 3 4 16 O ring Boss larger port Connecting Hoses 1 Move the flow lever on the hydraulic power source to the OFF position 2 Stop the hydraulic power source 3 Connect the tank hose to the tank return port on the hydraulic power source and then to the tank port on the tool 4 Connect the pressure hos...

Page 8: ...e discharge hose to the discharge port 2 Start the hydraulic power source Note Allow the power source to run for a few minutes to warm the hydraulic fluid Do not use the hydraulic hoses to lower or lift the pump This will weaken or damage the hoses or fittings and could cause a hydraulic fluid leak Failure to observe this precaution may result in property damage 3 Attach a rope or other device to ...

Page 9: ...l Hydraulic fluid level low Check the fluid level Check system for leaks Air in the hydraulic system Refer to the power source manufac turer s instructions for removing air from the system Incorrect hydraulic fluid viscosity Use hydraulic fluid with the correct viscosity Refer to the Specifications section of this manual Tool operates backwards Hose connections at tool reversed Depressure the hydr...

Page 10: ...ead cap screws 22 to remove retainer B from motor assembly 2 Remove retaining ring G to remove seal carrier F from retainer B 3 Remove two quad rings D and two O rings C E from seal carrier F 4 Remove two O rings A and one O ring 19 from retainer B Motor 1 Scribe a line across motor cap 12 and motor body 1 to align parts correctly during assembly 2 Remove eight socket head cap screws 14 and pull m...

Page 11: ...for the other needle bearing if it was removed Surface B Motor Cap Surface A Motor Body O ring Seal Needle Bearing 0 020 below Surface A 0 047 below Surface B Motor 1 Serial number before 97720 Install O ring H below bearing in motor body 1 using an O ring tool Be careful not to damage O ring during installation 2 Install bearing 4 on drive shaft 3 if removed Secure using retaining ring 5 Install ...

Page 12: ...stall impeller 29 on drive shaft 3 guiding keyway in impeller over key in drive shaft 3 Apply Loctite 242 or equivalent to threads of acorn nut 30 Follow the manu facturer s instructions for curing Secure impeller and shims to shaft with left handed acorn nut 30 by tightening counterclockwise Impeller Clearance 1 To check impeller 29 clearance install shims 31 and inlet 32 on volute 24 using six h...

Page 13: ...eing Dr Rockford IL 61109 2988 USA 815 397 7070 54 Illustration Serial number 97720 and after 40 41 39 A A 14 43 Apply locking compound to threads 8 7 6 1 2 4 23 20 18 19 16 12 13 9 10 11 3 26 27 31 38 30 34 35 36 37 33 28 29 32 24 15 17 22 5 25 SECTION A A 42 ...

Page 14: ...nal 1 125 1 18 43537 50435370 Retainer 1 19 O ring 1 500 x 1 625 x 062 70 1 20 O ring 1 750 x 1 875 x 062 70 serial code FLM 1 20A O ring 1 500 x 1 625 x 062 70 serial code FTY 1 22 Screw cap 10 32 x 500 socket head 6 23 O ring 2 500 x 2 625 x 062 70 1 24 Volute 1 25 Screw cap 10 24 x 875 socket head 5 26 42649 50426490 Shim 003 use as required 1 27 42650 50426501 Shim 005 use as required 1 28 428...

Page 15: ... 78 3310 Part No Description Qty A O ring 125 x 250 x 062 70 2 B 42645 L060305 Seal retainer housing 1 C O ring 875 x 1 00 x 062 70 1 D Quad ring 562 x 687 x 062 70 2 E O ring 75 x 875 x 062 70 1 F 42646 L060306 Seal carrier 1 G 42836 50428360 Snap ring 1 375 internal 1 H O ring 500 x 687 x 094 80 1 J 41872 50418720 Ball 156 diameter not illustrated 2 Repair Kits 41122 50411224 Packing kit include...

Page 16: ... Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 57 Accessories 3 4 2 1 UPC No Key 78 3310 Part No Description Qty 41220 50412204 Hose assembly heavy duty discharge 1 Coupling cam lock 1 2 Clamp hose 4 3 Hose discharge 2 x 25 1 4 Coupling male cam lock 1 ...

Page 17: ...Fax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc www greenlee com ...

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