Textron GREENLINE GATOR EK6IDL Operation Manual Download Page 9

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EK6IDL Battery-powered Dieless Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Connector Table

(cont’d)

FLEX

COPPER

Class

Diesel

Locomotive Burndy

Ilsco

Panduit

T & B

Penn-Union

G H I K M

8 AWG

X X X

BCU, BBCU, BLU, BBLU-8

8 AWG

X X

8 AWG

5104BS

8 AWG

X X X X X

8 AWG

YA8C

CS8, CL8

LCAX8

54104, 54130, 54131, 54132, 256-30695-424

6 AWG

X X X X

6 AWG

CS6 ,CL6, CL4, CS4

6 AWG

BCU, BBCU, BLU, BBLU-6

6 AWG

X X

BCU, BBCU, BLU, BBLU-5

6 AWG

X X X X X

6 AWG

YA5C

LCAX6

256-30695-1361, 54134, 54105, 54135, 54136,

256-30695-282, 256-30695-422

4 AWG

X X X X X

4 AWG

YAC3 CS3, CL3, CS2, CL2

LCAX4

54139BS, 256-30695-1362, 54138, 54106, 54139,

54140, 256-30695-233, 256-30695-264

BCU, BBCU, BLU, BBLU-3

4 AWG

X X X X X 5, 4, 3 AWG

LCAX4

2 AWG

X X X X X

2 AWG

YA1C

CS1, CL1

LCAX2

54147BS, 54107, 54142-TB, 54143-TB, 54145-TBN

BCU, BBCU, BLU, BBLU-1

1 AWG

X X

1 AWG

BCU, BBCU, BLU, BBLU-1/0

1 AWG

X X X X X

1 AWG

YA25

CS1/0, CL1/0

LCAX1

54153BS, 54108, 54147, 54148, 54150

1/0 AWG

X X X X X

1/0 AWG

YA26

CS2/0, CL2/0

LCAX1/0

54110BS, 54152-TB, 54153-TB, 54109,

54155-TB, 256-30695-1383

BCU, BBCU, BLU, BBLU-2/0

2/0 AWG

X X X X

2/0 AWG

BCU, BBCU, BLU, BBLU-3/0

2/0 AWG

BCU, BBCU, BLU, BBLU-4/0

2/0 AWG

X X X X X

2/0 AWG

YA27

CS3/0, CL3/0

LCAX2/0

54165BS, 54157, 54158, 54110, 256-30695-131

3/0 AWG

X X X

3/0 AWG

BCU, BBCU, BLU, BBLU-4/0

3/0 AWG

BCU, BBCU, BLU, BBLU-025

3/0 AWG

X X X X X

3/0 AWG

YA28

CS4/0, CL4/0

LCAX3/0

54170BS, 54162-TB, 54163-TB, 54111, 54165-TB

4/0 AWG

X X

4/0 AWG

YA29

58165BS

4/0 AWG

X X X

4/0 AWG

YA30

4/0 AWG

X X X

5411440BS

4/0 AWG

X X X X X

4/0 AWG

CS250, CL250

LCAX4/0

54167, 54168, 54112, 54170, 256-30695-1174

BCU, BBCU, BLU, BBLU-030

250 kcmil X X X X

262 kcmil

54114BS

250 kcmil X X

262 kcmil

BCU, BBCU, BLU, BBLU-035

250 kcmil

BCU, BBCU, BLU, BBLU-040

250 kcmil X X

YA30

CS300, CL300

5411440BS

250 kcmil

X X X

262 kcmil

YA31

54115260BS

250 kcmil X X X X X

262 kcmil

CS350, CL350

LCAX250

300 kcmil

BCU, BBCU, BLU, BBLU-045

300 kcmil X X

313 kcmil

BCU, BBCU, BLU, BBLU-040

300 kcmil X X X X X

313 kcmil

YA32

CS400, CL400

LCAX300

54185BS

350 kcmil X X

BCU, BBCU, BLU, BBLU-045

350 kcmil

373 kcmil

BCU, BBCU, BLU, BBLU-050

350 kcmil

X X

373 kcmil

YA34

58177BS

350 kcmil X X X X X

373 kcmil

CS500, CL500

LCAX350

400 kcmil

444 kcmil

BCU, BBCU, BLU, BBLU-060

400 kcmil X X

BCU, BBCU, BLU, BBLU-050

400 kcmil X X X

444 kcmil

YA34

58177BS

400 kcmil X X X X X

444 kcmil

CS600, CL600

450 kcmil

535 kcmil

BCU, BBCU, BLU, BBLU-065

450 kcmil X X

BCU, BBCU, BLU, BBLU-060

450 kcmil

X X X

444 kcmil

YA36

58180BS

500 kcmil

535 kcmil

YA38

500 kcmil X X X

BCU, BBCU, BLU, BBLU-065

500 kcmil X X X X X

535 kcmil

CS650, CL650,

CS700, CL700

54122BS

Summary of Contents for GREENLINE GATOR EK6IDL

Page 1: ... Dieless Crimping Tool 52066203 REV 2 2016 Greenlee Textron Inc 7 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Page 2: ...ize all personnel with the safe operation and maintenance procedures for the following Greenlee tool EK6IDL Battery powered Dieless Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com All specifications are nominal and may ...

Page 3: ...hen using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil unde...

Page 4: ...or the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or t...

Page 5: ...to 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 Indenter 2 Head 3 Latch 4 Retract Button 5 LED Indicator red 6 Battery Lock 7 Battery Cartridge 8 LED Work Light white 9 Trigger 5 4 7 9 2 1 6 8 3 52047087 120 VAC corded adapter 52047088 230 VAC corded adapter 52049190 18 V 1 5 Ah lithium ion...

Page 6: ...e soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is released LED Indicator red This tool is equipped...

Page 7: ... Hold the trigger down until the indenter automatically begins to retract Note If the crimping tool does not automatically retract the crimp is incomplete It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle 7 Release the trigger until the indenter retracts completely 8 To stop the ram from returning fully activate the trigger for a brief ...

Page 8: ...06 to 54828 BCU BBCU 1 1443402 5 to 1 1443403 5 Copper Lugs VHCS VHCL CTL CTL L LCN YA YA L YA 2L YA 2LN YA 2N YA L TC YA L 2TC YA 2TC YAZ YAZ 2N YAZ 2TC CLN CLW CSW CRA CRB CRC CRA L CRB L CRA 2L CRB 2L CRC 2L LCAS LCA LCB LCD LCC LCAN 54106 to 54128 54206 to 54228 54906BE to 54928BE 54854BE to 54882BE BLU BBLU 1 1099899 7 to 1 1099939 3 Number of Crimps Cable Size 8 AWG to 600 kcmil 1 1 1 1 1 1 ...

Page 9: ...0 AWG YA27 CS3 0 CL3 0 LCAX2 0 54165BS 54157 54158 54110 256 30695 131 3 0 AWG X X X 3 0 AWG BCU BBCU BLU BBLU 4 0 3 0 AWG X BCU BBCU BLU BBLU 025 3 0 AWG X X X X X 3 0 AWG YA28 CS4 0 CL4 0 LCAX3 0 54170BS 54162 TB 54163 TB 54111 54165 TB 4 0 AWG X X 4 0 AWG YA29 58165BS 4 0 AWG X X X 4 0 AWG YA30 4 0 AWG X X X 5411440BS 4 0 AWG X X X X X 4 0 AWG CS250 CL250 LCAX4 0 54167 54168 54112 54170 256 306...

Page 10: ... must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Authorized Service Center for inspection After use 1 Use a damp cloth and...

Page 11: ...Center Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Greenlee Authorized Service Center Cold oil Pull trigger and hold retract button simultane ously to warm oil Store tool in warm area LED glows for 20 seconds Battery charge low Charge or replace battery Tool loses oil Damage...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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