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SG4 Shotgun Shoe Group for 555

®

 Series Electric Benders

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

3

IMPORTANT SAFETY INFORMATION

SAFETY 

ALERT 

SYMBOL

This symbol is used to call your attention to hazards 

or unsafe practices which could result in an injury or 

property damage. The signal word, defined below, 

indicates the severity of the hazard. The message 

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result 

in severe injury or death.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Read and understand all of the 

instructions and safety information 

in this manual before operating or 

servicing this tool. Refer also to the 

bender instruction manuals, which are 

listed under “Other Publications.”
Failure to observe this warning will 

result in severe injury or death.

Do not use this tool in a hazardous 

environment. Hazards include flam-

mable liquids, gases, or other materi-

als. Using this tool in a hazardous 

environment can result in a fire or 

explosion.
Failure to observe this warning will 

result in severe injury or death.

Always use safety glasses. Everyday 

glasses only have impact resistant 

lenses; they are NOT safety glasses. 

When using in dusty environment, use 

face or dust mask.
Failure to wear eye protection could 

result in serious eye injury from flying 

debris.

Pinch points:
•  Keep hands away from bending 

shoe, rollers, and conduit when 

bender is in use.

•  Support conduit when unloading. 

Conduit can become loose and fall 

if not properly supported.

Failure to observe these warnings 

could result in severe injury or death.

•  Reduce the risk of unintentional starting. Make sure 

switch is in off position before plugging in.

•  Never leave tool running unattended. Turn power 

off. Do not leave tool until it comes to a complete 

stop.

•  Disconnect tools before servicing and when chang-

ing accessories such as shoes, rollers, and the like. 

Accidental start-up could result in serious injury.

Failure to observe these warnings could result in 

severe injury or death.

•  Never stand on tool. Serious injury could occur if 

the tool is tipped.

•  Do not overreach. Keep proper footing and balance 

at all times.

Failure to observe these warnings could result in 

severe injury or death.

Summary of Contents for GREENLEE SG4

Page 1: ... all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 52067011 2013 Greenlee Textron Inc 8 13 SG4 Shotgun Shoe Group for 555 Series Electric Benders ...

Page 2: ...ies for bending four sticks of the following types of conduit 1 2 to 1 rigid 1 2 to 1 IMC 3 4 and 1 EMT The SG4 also includes a length stop for fast setup of identical bends Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This instruction manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of thi...

Page 3: ...r materi als Using this tool in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death Always use safety glasses Everyday glasses only have impact resistant lenses they are NOT safety glasses When using in dusty environment use face or dust mask Failure to wear eye protection could result in serious eye injury from flying deb...

Page 4: ...rea Make workshop kid proof with padlocks master switches or by removing starter keys Failure to observe these precautions may result in injury or property damage Inspect the bender before use Replace worn damaged or missing parts with Greenlee replace ment parts A damaged or improperly assem bled component could break and strike nearby personnel Maintain tools with care Keep tool clean for best a...

Page 5: ...15 397 7070 5 Bending Attachment Group RIGID IMC and EMT 02419 1 2 to 1 Rigid 1 2 to 1 IMC 3 4 and 1 EMT UPC No Key 78 3310 Description 1 02466 Bending shoe 2 02467 Roller support unit 3 02465 Hook assembly 4 02582 Length indicator includes 5 and 6 5 Long clamp 6 Short clamp 23818 Storage box 1 3 4 2 5 6 Conduit not included ...

Page 6: ... back of the shoe with the four holes in the main sprocket Installing a Shotgun Bending Shoe 2 Mount the support unit onto the bender On 555CX and 555DX benders install the support unit onto the eccentric shaft and pivot the support onto the leg of the bender Reinstall the hinge pin and locking collar as shown Note If necessary rotate the eccentric shaft until the hinge pin lines up properly Insta...

Page 7: ...ual 2 Turn on the bender s main power switch 3 Press UNLOAD on the pendant until the shoe grooves for the desired conduit size and type are adjacent to the rollers and the bending arrow is pointing to the load position on the front of the bender 5 to 10 before 0 4 Install the shoe hook into the two mounting holes as shown Rotate shoe until desired grooves are adjacent to rollers Install holding yo...

Page 8: ...ube or bar until the stopper contacts the conduit and tighten the clamp screw as shown Install tube or bar through clamps and tighten screws Install stopper assembly onto tube and slide against conduit Tighten clamp screw Back edge is shorter than shoe radius 6 Install the additional length of conduit into the shoe until the ends contact the stopper assembly 7 Press BEND to bend the conduit length...

Page 9: ...o distance d in the illustration at left gain the difference between the straight line distance a a and the shorter radial distance d where q angle of bend r the centerline bending radius of the bending shoe kick single bend of less than 90 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe rise...

Page 10: ...47 63 95 555 CLASSIC ELECTRIC BENDER 1 2 16 32 47 63 94 18 33 48 65 98 3 4 16 1 2 32 48 64 96 16 32 47 63 95 17 32 48 64 96 1 17 1 2 32 1 2 48 65 94 17 31 46 1 2 63 94 19 31 48 63 94 Figures are approximate STUB LENGTH DEDUCT MARK 2 MARK 2 MARK 1 MARK 1 STUB LENGTH Deduct Table CONDUIT SIZE 1 2 3 4 1 DEDUCT RIGID IMC 11 10 1 2 10 EMT 10 3 4 10 MINIMUM STUB LENGTH DEDUCT PLUS 2 INCHES Figures are a...

Page 11: ...0 1 79 4 79 7 79 13 79 25 79 1 2 IMC and Rigid Y 15 0 05 7 78 15 51 23 23 30 96 38 69 50 28 61 87 85 05 131 42 Y 22 5 2 96 8 18 13 41 18 63 23 86 31 70 39 54 55 22 86 58 Y 30 0 41 4 41 8 41 12 41 16 41 22 41 28 41 40 41 64 41 Y 45 0 38 3 21 6 04 8 87 13 11 17 35 25 84 42 81 Y 60 0 40 2 71 5 02 8 49 11 95 18 88 32 74 Y 90 1 06 4 06 7 06 13 06 25 06 3 4 IMC and Rigid Y 15 1 29 9 02 16 74 24 47 32 20...

Page 12: ...id 3 4 and 1 EMT 5 1 2 4 3 6 7 8 9D 9C 9B 9D 9C 9A Key Part No Description Qty Key Part No Description Qty 9 52067003 Pointer kit includes 9A 9D 9A Pointer curved 1 9B Pointer small 1 9C Washer 1 4 standard 2 9D Screw 1 4 20 x 3 8 hex head cap 2 52067059 Decal kit bend angle chart for 555C not shown 52067060 Decal kit bend angle chart for 555CX 555DX not shown 4455 Boeing Drive Rockford IL 61109 2...

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