Textron Greenlee LP6 GMA Series Instruction Manual Download Page 15

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LP6 Hydraulic Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Illustration

Crimping Jaw Units

CJD3O

118A

113

110C

111

115

113

114

118A

116

117

CJD3

110D

114

113

115

118C

111

118C

116

117

CJD3BG

118A

110A

114

115

113

116

117

111

CJK Kearney

119

121

120

117

116

111

115

118B

117

114

115

glued in with

Loctite 270

(green)

119

113

116

120

110B

118B

Summary of Contents for Greenlee LP6 GMA Series

Page 1: ...lee Textron Inc 1 13 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com LP6 Hydraulic Crimping Tool Serial Codes GMA GMB GMD and GME ...

Page 2: ... operation and maintenance procedures for the following Greenlee Utility tools LP6 01 Serial Code GMB LP6 02 Serial Code GMA LP6 03 Serial Code GMD LP6 04 Serial Code GME Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Tool Owners Users SAE Standard J1273 Hose and Hose Assemblies Publication 99930323 All...

Page 3: ...re operating or servicing this tool Failure to observe this warning could result in severe injury or death Electric shock hazard This tool is not insulated When using this unit near energized electrical lines use only certified non conductive hoses and proper personal protective equipment Failure to observe this warning could result in severe injury or death Skin injection hazard Do not use hands ...

Page 4: ... while the power source is running or if the hydraulic fluid is hot Hot hydraulic fluid can cause serious burns Do not reverse hydraulic flow Operation with hydraulic flow reversed can cause tool malfunction Connect the pressure supply hose and tank return hose to the proper tool ports Failure to observe this warning could result in severe injury or death Do not change accessories inspect adjust o...

Page 5: ...il can cause skin irritation Handle the tool and hoses with care to prevent skin contact with hydraulic oil In case of accidental skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions may result in injury Procedure for connecting or disconnecting hydraulic hoses fittings or components 1 Move the flow lever on the hydraulic power s...

Page 6: ...Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 6 Identification 1 Crimping Head 2 Lock Pin 3 Cylinder 4 Trigger 5 Trigger Strap 6 Pressure supply Port 7 Tank return Port 8 Handle 1 8 2 4 5 3 7 6 ...

Page 7: ...imum 103 bar 1500 psi Maximum 172 bar 2500 psi Filtration 10 micron nominal Back Pressure maximum 13 8 bar 200 psi 13 8 bar 200 psi is the maximum agreed standard back pressure for the HTMA Hydraulic Tool Manufacturers Association Greenlee Utility tools will operate satisfactorily at this standard 1 Maximum hydraulic fluid temperature must not exceed 60 C 140 F A sufficient oil cooling capacity is...

Page 8: ...return ports of Greenlee Utility tools Match the mark ings on your tool to this table Pressure Port Return Port P T or In Out or 3 4 16 O ring Boss Connecting Hoses 1 Move the flow control lever on the hydraulic power source to the OFF position 2 Stop the hydraulic power source 3 Connect the return hose to the return port on the power source and then to the return port on the tool 4 Connect the pr...

Page 9: ... to observe this warning could result in severe injury or death An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp The relief valve sounds to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Failure to observe these warnings could result in severe injury o...

Page 10: ...rection SIDE A Crimping Direction SIDE B First Compression SIDE A First Compression SIDE B Crimping Procedure 1 Insert conductor into the connector and align the tool and die on the connector Start in the center for splices and H frames and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger 3 Continue crimping the connector until the correct number of crimps has be...

Page 11: ...t compound and grit from the die seat areas dies and die holders 2 Inspect the hydraulic hoses and fittings for signs of leaks cracks wear or damage Replace if necessary 3 Install dust caps over the hydraulic ports when the tool is disconnected Monthly 1 Perform a thorough inspection of the hydraulic hoses and fittings as described in publication 99930323 SAE J1273 Hose and Hose Assemblies 2 Apply...

Page 12: ...cosity Refer to the Specifications section Tool feels hot Hydraulic fluid level low Check the fluid level Check for leaks Incorrect hydraulic fluid viscosity Use hydraulic fluid with the correct viscosity Refer to the Specifications section Hydraulic fluid dirty Refer to the power source owner s manual for procedure to replace hydraulic oil and filter Tool operates backward Hose connections at too...

Page 13: ...kford IL 61109 2988 USA 815 397 7070 13 Illustration Main 12 11A 13 51 15 36 38 32 33 34 50 37 39 35 31A 13 40 14 17 20 22 24 18 19 26 27 29 28 30 10 3 9 10 8 3 2 3 3 7 16 23 24 21 6 5 4 7 25 1 12 11B 13 51 15 36 38 32 33 34 50 37 39 35 31B 43 42 41 Open Center Closed Center ...

Page 14: ...LP6 Hydraulic Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 14 Illustration Ram Unit 90 91 92 93 94 95 97 103 102 98 99 96 100 101 ...

Page 15: ...15 397 7070 15 Illustration Crimping Jaw Units CJD3O 118A 113 110C 111 115 113 114 118A 116 117 CJD3 110D 114 113 115 118C 111 118C 116 117 CJD3BG 118A 118A 110A 114 115 113 116 117 111 CJK Kearney 119 121 120 117 116 111 115 118B 117 114 115 glued in with Loctite 270 green 119 113 116 120 110B 118B ...

Page 16: ...39 O ring 26 x 30 x 2 1 40 50425431 Seal bypass O C only 1 41 50426851 Carrier seal C C only 1 42 50413313 O ring 3 8 x 1 2 x 1 16 C C only 1 43 50435450 Ring backup C C only 2 52064101 Decal kit includes 50 52 50 Decal Greenlee Utility 1 51 Decal warning 1 52 Decal pinch hazard warning not shown 1 52048133 Ram unit includes 90 103 1 90 52049292 Sheath 1 52049399 Spring kit includes 91 95 91 Bolt ...

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