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10015775 Service Parts Manual

Notes:

ELECTRICAL

Summary of Contents for EZ-GO Express L6

Page 1: ...ISSUED FEBRUARY 2021 Express L6 Service Parts Manual 10015775 A...

Page 2: ......

Page 3: ...nges to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised periodically by TSV and therefore is subjec...

Page 4: ...ates of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies d...

Page 5: ...A 1 AIR FILTER B 1 BODY C 1 BRAKES D 1 CLUTCH E 1 DIRECTION SELECTOR F 1 ELECTRICAL G 1 ENGINE AND MUFFLER H 1 ENGINE MOUNTING J 1 FRONT SUSPENSION AND STEERING K 1 FUEL SYSTEM L 1 REAR AXLE M 1 REAR...

Page 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Page 7: ...E MANUAL To use this manual consult the TABLE OF CONTENTS to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible...

Page 8: ...er is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assemb...

Page 9: ...in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 02 SPECIAL COLOR 11 BLACK 19 PATRIOT BLUE PEARL 20 INFERNO RED METALLIC 31 METALLIC CHARCOAL 35 SAFETY YELLOW 3...

Page 10: ...9 10 32 28 30 29 1 13 14 2 11 33 20 4 15 16 17 18 21 22 23 24 19 17 25 3 3 5 7 Accelerator Pedal Box Assembly includes items 2 31 26 Accelerator Pedal Assembly includes items 27 30 27 Accelerator Ped...

Page 11: ...6 x 1 2 Lg 4 9 25853G03 Pedal Box and Cover 1 10 00684G6 Truss Head Phillips Screw 8 16 x 1 2 Lg 2 11 652241G03 Accelerator Pedal Bracket 1 12 13 01050G02 Pan Head Torx Screw 4 20 x 5 8 Lg 2 14 658940...

Page 12: ...number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY...

Page 13: ...Page A 4 10015775 Service Parts Manual Notes ACCELERATOR...

Page 14: ...Page A 5 10015775 Service Parts Manual ACCELERATOR 1 8 6 2 10 9 5 13 16 3 12 14 To Direction Selector Shifter Cable Rear Axle Engine Front of Vehicle...

Page 15: ...nual ACCELERATOR 1 606005 Governor Bracket Lower 1 2 606284 Governor Link Rod 1 3 660005 Governor Rod Guard 1 4 5 606083 Governor Bracket Upper 1 6 632936 Governor Cable Direction Selector Bracket 1 7...

Page 16: ...Page A 7 10015775 Service Parts Manual Notes ACCELERATOR...

Page 17: ...Page A 8 10015775 Service Parts Manual Notes ACCELERATOR...

Page 18: ...ge B 1 10015775 Service Parts Manual AIR FILTER Air Filter Assembly includes items 2 12 1 Air Cleaner Assembly includes items 3 8 2 Front of Vehicle Seat Support 8 10 12 18 19 11 9 15 14 13 16 5 3 4 6...

Page 19: ...s Items 2 12 1 2 688989 Air Cleaner Assembly Includes Items 3 8 1 3 691746 Air Cleaner Cover 1 4 72604G01 Air Cleaner Clip 2 5 28463G01 Air Filter 1 6 28462G01 Dust Ejector Valve 1 7 689987 Seal 1 8 6...

Page 20: ...Page B 3 10015775 Service Parts Manual Notes AIR FILTER...

Page 21: ...Page B 4 10015775 Service Parts Manual Notes AIR FILTER...

Page 22: ...Page C 1 BODY 10015775 Service Parts Manual 11 12 5 7 9 6 8 22 2 23 19 23 2 1 13 11 Front of Vehicle 24 20 24 20 Dash Panel Front of Vehicle 16 Existing Hardware 21...

Page 23: ...ivet Aluminum 3 16 6 3 4 5 613273 Front Fascia 1 6 654275 Mounting Bracket 1 7 00414G6 Hex Head Bolt 1 4 20 x 3 4 Lg Grade 5 2 8 14390G4 Lock Nut 1 4 20 2 9 15058G1 Rivet Aluminum 3 16 x 45 Lg 2 10 11...

Page 24: ...BODY 10015775 Service Parts Manual 18 18 16 14 17 23 22 7 3 5 6 13 1 15 11 10 2 3 17 Front of Vehicle 4 B 27 A 24 Glove Box Door Assembly Passenger Side includes items 25 28 25 28 29 31 30 27 26 A 19...

Page 25: ...d Tapping Screw with Washer M4 8 1 6 x 22mm Lg 4 12 13 650913 Single Center Cup Holder 2 14 666298 Instrument Panel Support 1 15 645323 Pan Washer Head Torx Screw M6 1 x 23 4mm Lg 2 16 602409 Barrel C...

Page 26: ...Service Parts Manual 5 5 2 2 1 3 7 Front of Vehicle Front of Vehicle 6 Floorboard 18 15 17 14 Accelerator Pedal Guard Kit includes items 15 18 16 Hardware Kit includes items includes items 17 18 Acce...

Page 27: ...Aluminum 3 16 x 575 Lg 7 3 664052G02 Floor Mat Lower 1 4 5 14601G11 Rivet Aluminum 3 16 x 575 Lg 7 6 665025 Access Cover Micro Switch 1 7 664735 Floorboard Spacer 2 8 648840 Floor Panel Rear 1 9 10 10...

Page 28: ...Page C 7 BODY 10015775 Service Parts Manual 9 1 20 21 22 4 5 5 15 16 18 17 17 11 10 16 17 18 13 14 Front of Vehicle Floor Mat Partially shown for Clarity 9...

Page 29: ...ad Bolt 5 16 18 x 8 Lg 2 6 7 8 9 71055G02 Rivet Aluminum 3 16 1 10 655917G03 Upper Rocker Panel with Fender Flare Mounting Holes Driver Side 1 11 655917G04 Upper Rocker Panel with Fender Flare Mountin...

Page 30: ...Page C 9 BODY 10015775 Service Parts Manual 1 2 6 7 7 10 9 3 Front of Vehicle 18 19 Rear Bumper Installation 16 14 15 14 17 12 Front of Vehicle 4 Front of Vehicle 23 24 25 22 21 25 25...

Page 31: ...g 5 3 10570G12 Rivet Aluminum 257 x 556 Lg 4 4 633917 Rivet Plastic 2 5 6 71320G01 Access Panel 1 7 01107G01 Pan Head Torx Screw SS 8 x 63 Lg 5 8 9 71609G01 Seat Hinge Plate 2 10 10570G11 Rivet SS 5 3...

Page 32: ...Page C 11 Notes BODY 10015775 Service Parts Manual...

Page 33: ...Page C 12 Notes BODY 10015775 Service Parts Manual...

Page 34: ...Page D 1 10015775 Service Parts Manual BRAKES 11 2 6 7 15 24 28 23 22 21 18 29 9 20 22 19 27 25 30 13 14 16 17 26 12 10 5 Brake Pedal Assembly includes items 2 30 Front of Vehicle 1...

Page 35: ...G01 Service Brake Pad 1 10 16409G1 Oval Rivet 375 x 468 Lg 6 11 70256G01 Park Brake Pedal Pad 1 12 16409G1 Oval Rivet 375 x 468 Lg 3 13 652820 Service Brake Pedal Plate 1 14 00737G8 Flat Head Phillips...

Page 36: ...ual BRAKES Part of Frame Accelerator Pedal 1 12 21 27 28 13 45 43 2 15 17 17 25 26 18 19 18 19 16 16 20 22 23 24 29 3 4 5 44 11 A 32 33 36 39 37 38 36 40 42 35 34 41 Compensator Assembly includes item...

Page 37: ...strated 1 7 12416G2 Nylon Wedge Lock Clamp Not Illustrated 3 8 9 10 11 01111G01 Retaining Ring SS Dia 8 4 12 10386G3 Clevis Pin 438 x 938 Lg 1 13 10387G3 Cotter Pin 094 x 75 Lg 1 14 15 70601G01 Kick o...

Page 38: ...3 4 5 DESCRIPTION QTY BRAKES 32 654665 Compensator Assembly Includes Items 33 45 1 33 00532G4 Hex Nut 1 4 20 2 34 629486 Spherical Hex Nut 5 16 24 1 35 28082G01 Equalizer Bracket 1 36 15121G1 Flat Was...

Page 39: ...Page D 6 10015775 Service Parts Manual Notes BRAKES...

Page 40: ...nual BRAKES Front of Vehicle 4 26 25 10 18 17 1 2 16 Brake Assembly Driver Side includes items 3 9 Brake Assembly Passenger Side includes items 3 8 10 Brake Drum Assembly includes items 17 18 22 5 21...

Page 41: ...e Leading 1 4 612412 Brake Shoe Trailing 1 5 612413 Dust Cover 1 6 612415 Brake Spring Top 1 7 612414 Brake Spring Bottom 1 8 612416 Shoe Clamp 2 9 612417 Gear Adjuster Driver Side 1 10 612418 Gear Ad...

Page 42: ...Page D 9 10015775 Service Parts Manual Notes BRAKES...

Page 43: ...Page D 10 10015775 Service Parts Manual Notes BRAKES...

Page 44: ...E 1 10015775 Service Parts Manual CLUTCH 6 11 9 1 1 2 10 23 25 21 22 3 4 5 12 13 21 22 24 15 16 17 18 14 19 7 10 26 8 Primary Team Clutch includes items 2 11 12 Secondary Team Clutch includes items 1...

Page 45: ...5mm x 31 75mm 1 7 644303 Primary Spider Assembly 1 8 Primary Dust Cover Assembly 1 9 644305 Torque Primary Button 6 10 619332 Hex Washer Head Bolt 1 4 20 x 3 4 Lg 7 11 644306 Torque Primary Plug 6 12...

Page 46: ...Page E 3 10015775 Service Parts Manual Notes CLUTCH...

Page 47: ...Page E 4 10015775 Service Parts Manual Notes CLUTCH...

Page 48: ...ECTION SELECTOR 5 12 11 10 37 17 20 21 14 19 13 32 30 33 29 30 31 34 46 45 18 44 43 36 5 3 2 6 4 9 8 1 Direction Selector Assembly includes items 2 34 1 1 Shifter Cable Assembly includes items 29 34 2...

Page 49: ...606266 Direction Selector Shaft 1 4 603700 Direction Selector Cam 1 5 14390G1 Lock Nut 3 8 24 1 6 25664G2 Bushing 1 2 x 750 Lg 1 7 8 72724G01 Neutral Lock Pin 1 9 72733G01 Compression Spring 1 10 727...

Page 50: ...nal information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY DIRECTION SELECTOR 32 632891 Pivot Bracket 1 33 00734G5 Lock Nut 10 32 1 34 22754G4 Bushing Flip Lok 250 1 35 36 70227G01 Socket Head Bolt 1 4 20...

Page 51: ...Page F 4 10015775 Service Parts Manual Notes DIRECTION SELECTOR...

Page 52: ...age G 1 10015775 Service Parts Manual ELECTRICAL See STARTER GENERATOR Section Front of Vehicle 12 28 27 26 16 19 14 15 13 11 5 10 18 Chassis Frame From Main Harness To Solenoid 24 21 23 16 20 1 2 3 6...

Page 53: ...6 Hex Head Bolt 5 16 18 x 3 4 Lg Grade 5 1 12 00565G8 Lock Washer 5 16 1 13 00571G2 Flat Washer SS 5 16 1 14 652441G03 Battery Tray 1 15 00715G2 Hex Washer Head Bolt 5 16 18 x 8 Lg 4 16 645191 Battery...

Page 54: ...10015775 Service Parts Manual ELECTRICAL BLACK RED 2 10 4 3 5 6 7 12 13 7 8 Part of Solenoid Part of Solenoid Front of Vehicle To F2 On Starter Generator 11 9 1 Electrical Plate Assembly includes ite...

Page 55: ...r 1 4 663716 Solenoid 1 5 303459 Hex Head Bolt 1 4 20 x 1 1 2 Lg Grade 5 1 6 00661G8 Hex Head Bolt SS 1 4 20 x 1 Lg 1 7 11027G2 Flanged Lock Nut 1 4 20 2 8 658683 Electrical Plate Harness 1 9 73446G01...

Page 56: ...Page G 5 10015775 Service Parts Manual ELECTRICAL 1 6 2 7 11 12 13 3...

Page 57: ...ormation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page G 6 10015775 Service Parts Manual ELECTRICAL 1 20965G3 Steering Column Cover 1 2 615236 Turn Signal Switch Assembly 1 3 32860G1 Horn 1 4 19344G1 Vi...

Page 58: ...ver includes items 6 9 13 3 Gauge Plate with USB and Fuel Meter includes items 8 13 4 Gauge Plate with USB and Fuel Meter Silver iIncludes items 7 9 13 5 11 15 17 16 17 14 18 12 13 19 9 10 6 7 8 KEY S...

Page 59: ...es Items 7 9 13 1 5 662083G01 Gauge Plate 1 6 662083G04 Gauge Plate Silver 1 7 662083G05 Gauge Plate Silver with USB 1 8 662083G06 Gauge Plate with USB 1 9 612314 Fuel Meter State of Charge 1 10 17618...

Page 60: ...ear Body 24 25 19 26 27 20 Taillight Assembly Front of Vehicle Taillight Assembly Driver Side includes items 24 26 28 22 Taillight Assembly Passenger Side includes items 25 28 23 Light Assembly To Bez...

Page 61: ...dlight 2 3 648564 Front Grille with Lights 1 4 651437 Lens Cover 2 5 6 7 71597G01 Self Threading Nut 9 8 71781G02 Vinyl Tape 2 9 619102 Turn Signal Bulb 1 10 11 12 13 10013736 Jumper Harness Taillight...

Page 62: ...Page G 11 10015775 Service Parts Manual Notes ELECTRICAL...

Page 63: ...Page G 12 10015775 Service Parts Manual Notes ELECTRICAL...

Page 64: ...Page H 1 10015775 Service Parts Manual ENGINE AND MUFFLER 1 EFI Engine 13 5 HP includes items 2 5 Front of Vehicle 5 3 17 4 2 15 10 14 13 14 9 7 10 12 11 9 8 12 11...

Page 65: ...e Parts Manual ENGINE AND MUFFLER 1 658237 EFI Engine 13 5 HP Includes Items 2 5 1 2 603562 O Ring 16mm 1 3 607454 Oil Filter 1 4 607462 Spark Plug 1 5 603557 Oil Drain Plug 1 6 7 695386 Muffler 1 8 6...

Page 66: ...Page H 3 10015775 Service Parts Manual Notes ENGINE AND MUFFLER...

Page 67: ...Page H 4 10015775 Service Parts Manual Notes ENGINE AND MUFFLER...

Page 68: ...Page J 1 10015775 Service Parts Manual ENGINE MOUNTING 10 11 11 1 2 4 4 5 6 12 12 14 19 20 9 Engine Front of Vehicle 15 17 16 18 21 Part of Frame 13 8 Front Mount Bracket Assembly includes items 9 13...

Page 69: ...5mm Lg Grade 8 8 4 3 4 606256 Flanged Hex Head Bolt M10 1 25 x 25mm Lg Grade 8 8 4 5 603823 Flat Washer M10 4 6 606279 Flanged Hex Nut M10 1 25 4 7 8 662794 Front Mount Bracket Assembly Includes Items...

Page 70: ...Page J 3 10015775 Service Parts Manual Notes ENGINE MOUNTING...

Page 71: ...Page J 4 10015775 Service Parts Manual Notes ENGINE MOUNTING...

Page 72: ...le and Hub Assembly 4 Lug Passenger Side includes items 4 13 Spindle and Hub Assembly Driver Side includes items 5 13 17 3 16 Front of Vehicle 27 27 29 26 26 28 30 Part of Frame Front of Vehicle Steer...

Page 73: ...632926 Bearing O D 28mm 1 7 25146G1 Grease Seal 1 8 11750G2 Roller Bearing and Race Assembly 2 9 35886G01 Wheel Hub 1 10 11 12093G1 Slotted Nut 1 14 1 12 00798G8 Cotter Pin 5 32 x 1 3 4 Lg 1 13 12091...

Page 74: ...3 10015775 Service Parts Manual FRONT SUSPENSION AND STEERING Steering Box Assembly includes items 2 23 1 Rack Ball Joint includes items 24 25 23 9 8 7 6 12 13 14 15 16 21 10 18 20 4 17 24 25 26 19 1...

Page 75: ...750G01 Retaining Ring External 1 6 15112G1 Ball Bearing O D 1 65 x I D 78 1 7 70603G01 Pinion 1 8 70751G01 Retaining Ring Internal 1 9 70638G01 Seal Pinion 1 10 70604G01 Steering Rack 1 11 Set Screw 1...

Page 76: ...PENSION AND STEERING Steering Column Kit includes items 13 25 Tie Rod Assembly includes items 37 41 10 32 1 2 5 32 37 3 16 18 17 24 30 31 22 21 20 7 41 40 38 39 13 6 12 36 8 4 25 9 Axle Shown For refe...

Page 77: ...16 7 7 00734G1 Lock Nut 7 16 14 3 8 00532G7 Hex Nut 1 4 20 1 9 01006G01 Hex Washer Head Bolt 3 8 16 x 1 1 4 Lg 4 10 00879G1 Lock Washer 3 8 4 11 12 70758G05 Steering Column Assembly Includes Items 13...

Page 78: ...ustomer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 32 00734G1 Lock Nut 7 16 14 2 33 34 35 36 70876G02 Tie Rod Assembly 26 44 Lg...

Page 79: ...Page K 8 10015775 Service Parts Manual Notes FRONT SUSPENSION AND STEERING...

Page 80: ...vice Parts Manual FUEL SYSTEM Front of Vehicle To Engine 1 Fuel Tank Assembly includes items 2 8 21 Carbon Canister Assembly includes items 22 26 2 8 5 6 7 3 9 10 14 12 18 16 20 24 25 23 17 18 19 15 1...

Page 81: ...5 647810 Grommet 1 6 647809 Rollover Valve 1 7 670898 Fuel Cap 1 8 646353 Fuel Pump with Sender Assembly 1 9 32372G6 Vinyl Trim 6 25 Lg 1 10 666351 Fuel Hose Assembly 1 11 12 664747 Tube Clamp 5 2 13...

Page 82: ...Page L 3 10015775 Service Parts Manual Notes FUEL SYSTEM...

Page 83: ...Page L 4 10015775 Service Parts Manual Notes FUEL SYSTEM...

Page 84: ...50 21 61 A A 4 DETAIL A Rear Axle With LSD 11 47 1 includes items 3 45 47 62 64 65 2 Rear Axle 11 47 1 includes items 3 63 1 64 Axle Case L Complete includes items 4 13 24 Axle Case R Complete includ...

Page 85: ...vernor Sleeve 1 6 607904 Flat Washer 1 7 8 639698 Governor Gear Shaft 1 9 639707 Governor Shaft 1 10 639736 Flat Washer 6mm 2 11 607911 Oil Seal 6 x 10 x 2 5mm 1 12 607913 Retaining Ring E5 1 13 63973...

Page 86: ...x 7 5mm 1 41 639771 Gear 52 1 42 670697 Center Shaft 1 43 639774 Clutch Pin 1 44 670696 Gear 61 1 45 639797 Spacer 20 x 2mm 2 46 639872 Differential Case Includes Items 34 47 49 and 50 1 47 639800 Di...

Page 87: ...individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 4 10015775 Service Parts Manual REAR AXLE 63 639847 Differential...

Page 88: ...Page M 5 10015775 Service Parts Manual Notes REAR AXLE...

Page 89: ...Page M 6 10015775 Service Parts Manual Notes REAR AXLE...

Page 90: ...Page N 1 10015775 Service Parts Manual REAR SUSPENSION 28 27 9 12 11 3 4 11 13 13 10 12 8 26 25 15 22 24 21 16 17 2 1 5 19 29 20 27 26 28 26 27 Front of Vehicle 23...

Page 91: ...langed Lock Nut 3 8 16 1 6 7 8 00665G9 Hex Head Bolt SS 3 8 16 x 3 5 Lg 2 9 11098G5 Lock Nut 3 8 16 2 10 70289G02 Split Spacer Steel I D 376 x O D 1 x 1 Lg 2 11 624030 Flanged Bushing 2 12 652245 Shac...

Page 92: ...Page N 3 10015775 Service Parts Manual Notes REAR SUSPENSION...

Page 93: ...Page N 4 10015775 Service Parts Manual Notes REAR SUSPENSION...

Page 94: ...mbly includes items 2 9 1 Premium Seat Back Assembly includes items 2 3 11 10 Seat Back Assembly includes items 5 9 4 Seat Bottom Assembly includes items 17 26 16 Flip Seat Bottom Assembly includes it...

Page 95: ...4 20 x 875 Lg 4 4 Seat Back Assembly Includes Items 5 9 2 71751G03 Oyster 71751G04 Tan 71751G02 Gray 71751G07 Black 10000520G0114 Gray Black 10000520G0122 White Beige 5 71752G01 Cover Plastic 1 6 717...

Page 96: ...18 71610G01 Seat Hinge 2 19 615417 Button Head Torx Bolt M10 1 5 x 25mm Lg 4 20 617644 Hip Restraint Passenger Side 1 21 617645 Hip Restraint Driver Side 1 22 645492 Base 1 23 71012G01 Trim Polypropyl...

Page 97: ...l information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page P 4 SEATING 10015775 Service Parts Manual 34 699297 Seat Bottom Foam 1 35 Seat Bottom Vinyl 1 615646 Oyster 615647 Tan 617892 Gray 615648 Blac...

Page 98: ...age P 5 SEATING 10015775 Service Parts Manual 2 Rear Facing Seat Hardware Kit includes items 3 8 1 12 13 16 13 12 11 12 11 14 4 10 8 6 7 5 3 6 View from underside of Footrest assembly Front of Vehicle...

Page 99: ...5775 Service Parts Manual 1 699422 Footrest Assembly 1 2 10007049 Rear Facing Seat Hardware Kit Includes Items 3 8 1 3 14390G4 Lock Nut 1 4 20 2 4 699594 Locking Pin 5 16 x 2 3 2 5 400122J Hex Head Bo...

Page 100: ...P 7 SEATING 10015775 Service Parts Manual Front of Vehicle Front of Vehicle Seat Bottom Cushion 1 3 3 4 4 5 11 12 9 10 14 15 15 15 17 17 18 17 13 13 18 20 21 21 22 23 29 26 27 25 17 16 16 11 14 15 7 7...

Page 101: ...4 20 x 2 Lg 2 7 697319 Square Nut 1 4 20 4 8 9 10000073 Flip Seat Bracket 2 10 400116J Hex Head Bolt 1 4 20 x 1 1 2 Lg 2 11 00559G7 Flat Washer 1 4 4 12 14390G4 Lock Nut 1 4 20 2 13 11098G5 Lock Nut 3...

Page 102: ...Page P 9 SEATING 10015775 Service Parts Manual 11 14 21 1 18 1 23 4 18 3 21 22 5 17 16 15 14 18 12 12 9 8 15 16 17 Floor Panel Front of Vehicle 18 21 22...

Page 103: ...1 Rear Seat Support 1 4 654767 Seat Support 1 5 694377 Seat Back Support Tube 2 6 7 8 71609G01 Hinge Plate 2 9 10570G11 Rivet SS 3 16 x 70 Lg 4 10 11 605869 Direction Selector Mounting Bracket 1 12 71...

Page 104: ...nual Front of Vehicle 21 18 22 15 17 23 19 24 20 1 6 8 9 7 10 11 27 2 Seat Back Support Seat Pod 4 Seat Back Assembly includes items 6 9 11 13 Seat Bottom Assembly includes items 15 24 Front of Vehicl...

Page 105: ...7 Black 71751G05 Special 5 Seat Back Assembly Includes Item 6 10 2 10000520G0114 Gray Black 10000520G0122 White Beige 6 Vinyl Seat Back Cover 1 71753G02 Gray 71753G03 Oyster 71753G04 Tan 71753G07 Blac...

Page 106: ...nal information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY SEATING 10015775 Service Parts Manual 10000415G14 Gray Black 10004898G22 White Beige 16 17 18 71625G01 Seat Bottom Padding 1 19 71610G01 Seat Hin...

Page 107: ...Page P 14 Notes SEATING 10015775 Service Parts Manual...

Page 108: ...15 SEATING 10015775 Service Parts Manual Front of Vehicle 3 6 7 4 8 5 Seat Back Support Seat Pod 1 Premium Seat Bottom Assembly includes items 3 8 2 Premium Seat Bottom Assembly includes items 4 9 9 1...

Page 109: ...um Black 2 Premium Seat Bottom Assembly Includes Items 4 9 1 629269G2518 Mushroom 629269G2521 Premium Black 3 Premium Seat Bottom Assembly 1 654085G18 Mushroom 654085G21 Premium Black 4 71610G01 Seat...

Page 110: ...Page P 17 Notes SEATING 10015775 Service Parts Manual...

Page 111: ...Page P 18 Notes SEATING 10015775 Service Parts Manual...

Page 112: ...Page R 1 10015775 Service Parts Manual STARTER GENERATOR 9 10 11 12 13 14 15 16 18 7 8 6 5 4 3 2 1 Starter Generator includes items 2 17 17 Headband Kit includes item 18...

Page 113: ...nual STARTER GENERATOR 1 660379 Starter Generator Includes Items 2 17 1 2 612029 Hex Nut 1 3 612030 Lock Washer 1 4 625716 Pulley 2 5 O D 1 5 654715 Drive End Head 1 6 612033 Bearing 1 7 612034 Retain...

Page 114: ...Page R 3 10015775 Service Parts Manual STARTER GENERATOR 1 2 7 8 13 10 12 2 7 9 5 5 Front of Vehicle...

Page 115: ...RT NO 1 2 3 4 5 DESCRIPTION QTY Page R 4 10015775 Service Parts Manual STARTER GENERATOR 1 699755 Starter Generator Support Bracket 1 2 606235 Flanged Hex Head Bolt M10 1 25 x 20mm Lg 2 3 4 5 606261 F...

Page 116: ...Page R 5 10015775 Service Parts Manual Notes STARTER GENERATOR...

Page 117: ...Page R 6 10015775 Service Parts Manual Notes STARTER GENERATOR...

Page 118: ...items 5 11 26 Sun Top Kit 82 White includes items 7 11 26 Driver Side Shown Front of Vehicle B 1 2 3 15 16 16 24 25 25 26 17 18 19 12 13 Sun Top Kit 82 Tan includes items 9 11 26 14 Sun Top Hardware...

Page 119: ...10012623G06 Sun Top Kit 82 Tan Includes Items 9 11 26 1 4 5 607258 Sun Top Black 1 6 7 607580 Sun Top White 1 8 9 643212 Sun Top Tan 1 10 11 10011801 Front Support 1 12 617943 Rear Support Driver Side...

Page 120: ...Side Shown D B A C DETAIL D REAR Passenger Side Shown Front of Vehicle 4 5 6 28 19 24 13 18 7 8 27 14 11 13 25 26 26 29 16 20 VEHICLE SHOWN FOR REFERENCE ONLY 26 26 30 9 10 1 2 Sun Top Kit Black 116 L...

Page 121: ...r Strut Driver Side 1 8 10011317G02 Rear Strut Passenger Side 1 9 10010148G01 Mounting Bracket Driver Side 1 10 10010148G02 Mounting Bracket Passenger Side 1 11 648270 Front Strut 1 12 10013155 Sun To...

Page 122: ...25 32 Split Windshield Assembly Short includes items 34 39 33 Split Windshield Utility Kit includes items 11 17 25 10 Split Windshield Assembly includes items 14 17 13 Full Windshield Kit includes ite...

Page 123: ...2 Top Enclosure Black 116 1 3 10013532G03 Top Enclosure Tan 116 1 4 5 6 7 8 9 10 649825 Split Windshield Kit Includes Items 11 17 25 1 11 613136 Sash 2 12 649836 Seal 1 13 649849 Split Windshield Asse...

Page 124: ...t for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY WEATHER PROTECTION 32 10011929 Split Windshield Kit Short Includes Items 33 41 25 1 33 10011938 Split Windshield Assembly Short Incl...

Page 125: ...Page S 8 10015775 Service Parts Manual Notes WEATHER PROTECTION...

Page 126: ...y Part Number Wheel design may vary by Part Number Wheel and Tire Assembly Kenda includes items 2 4 4 33 3 1 Wheel and Tire Assembly Kenda includes items 22 24 21 Wheel and Tire Assembly Paramount Rad...

Page 127: ...el 10 x 6 1 4 643948 Valve Stem 1 5 6 7 665151 Wheel Cover 10 Silver 1 8 9 631744 Wheel Spacer 8 Holes Only for Rear Hubs 1 10 10014790 Wheel Spacer with Studs Aluminum 1 11 14723G1 Lug Nut 1 2 20 4 1...

Page 128: ...Page T 3 10015775 Service Parts Manual Notes WHEELS AND TIRES...

Page 129: ...Page T 4 10015775 Service Parts Manual Notes WHEELS AND TIRES...

Page 130: ...an electric vehicle put the direction selector in OFF or Neutral in a gasoline vehicle put the selector in Forward This vehicle requires regularly scheduled maintenance see the periodic service schedu...

Page 131: ...er Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page U 2 10015775 Service Parts Manual DECALS AND LABELS 1 10011930 E Z GO Name Plate 1 2 10013296 Steering Whee...

Page 132: ...LS H O 2 1 2 3 P P P P P P 74093 G01 1 DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE GOVERNOR GOVERNOR TAMPERING CAN RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANT...

Page 133: ...ates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page U 4 10015775 Service Parts Manual DECALS AND LABELS 1 74093G01 Engine Warning Label 1 2...

Page 134: ...Page U 5 10015775 Service Parts Manual Notes DECALS AND LABELS...

Page 135: ......

Page 136: ...ecialized Vehicles Technical Publications Department Textron Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Owner s Guides and Repair Manuals are available from a loc...

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