Club Car DS Golf Car Electric 1995 Owner'S Manual Download

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Summary of Contents for DS Golf Car Electric 1995

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Page 2: ...sonal injury Your safety and satisfaction are of the utmost importance to Club Car That is why we urge you to study this owner s manual and to read understand and heed the warnings in this manual as w...

Page 3: ...cle used to convey a person or persons and equipment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car and vehicle are used interchangeably This...

Page 4: ...ted hardware gasoline engine transmission torque converter drive and driven drive unit starter generator and electric motor are warranted with respect to parts and labor against defects in materials a...

Page 5: ...IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING DRIVE UNIT OR OTHER OPERATING S...

Page 6: ...TY THEPURCHASERANDCLUBCAREXPRESSLYAGREE THAT THE REMEDY OF REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT THEREOF IS THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHE...

Page 7: ...C P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 9 WARNING Any modification or alteration of any golf car beyond factory specifications including those that affect the weight distrib uti...

Page 8: ...njury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed t...

Page 9: ...Towing 21 Transporting on a Trailer 22 Storage Gasoline Vehicle 23 Storage Electric Vehicle 26 Maintenance 27 Periodic Service Schedule 30 Periodic Lubrication Schedule Gasoline Vehicles 32 Periodic...

Page 10: ...Table of Contents Battery Charger Electric Vehicle 43 Cleaning 49 Vehicle Controllers 49 Accessories and Options 50 Subsequent Owner Registration 51 Fairway Villager 51 Vehicle Specifications 54...

Page 11: ...procedures are essential and must be foiiowed Throughout this manual and on the labels affixed to the vehicle the words golf car and vehicle are used interchange ably Golf car is defined in the Notic...

Page 12: ...area of the vehicie Service only in well ventilated areas BATTERY VAPORS FLAMMABLE EXPLOSIVE DO NOS SMOKE Keep sparks and flames away from the area of the vehicle Service only in wetl ventilated areas...

Page 13: ...TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL CONNECTIONS l IMPROPER USE OF THE VEHICLE OR FAILURE TO PROPERLY MAINTAIN IT COULD RESULT IN DECREASED VEHICLE PERFORMANCE OR SEVERE PERSONAL INJURY...

Page 14: ...DS Gaso ine Vehic e Feature GOLF ETIQUEmE LABEL WARNING LlGHT...

Page 15: ...dentification HOT MANIFOLD AND PERlODlC SERVICE FORWARD REVERSE DANGER LABEL ON BODY ON FRAME...

Page 16: ...ectric Vehic e feature GOLF ETlQUErrE LABEL...

Page 17: ...dentification RESISTOR WARNlNG LABEL DANGER LABEL ON BODY 2 8 F O R W A D REVERSE LEVER i 1 CHARGER RECEPTACLE SPEED SWITCH CAUTION LABEL ON SPEED SWlTCH CASE...

Page 18: ...tly above the accelerator pedai Example A9501 123456 for Electric or A69501 123456 for Gasoline See Figure 3 1 NOTE i Always mention this number when ordering parts or making inquiries If this vehicle...

Page 19: ...B CAR distributor1deal er However upon arrival of your new CLUB CAR s you should become familiar with its controls and operation and care fully inspect each vehicle to be satisfied that it is in prope...

Page 20: ...oth rear wheels shouid brake simuitaneously The pedal should not go more than halfway to the floor If it does have the brakes adjnsted Park Brake The park brake shouid lack the wheels when latched and...

Page 21: ...amage personal injury or death due to unsafe speeds DO NOT MODIFY OR CHANGE THE VEHICLE IN ANY WAY WHICH MAY AFFECT THE STABLLITY OR INCREASE THE SPEED BEYOND FACTORY SPECIFICATIONS Property damage pe...

Page 22: ...e clearly labeled NOTE i Key is removable in the OFF position onsy Figure 4 Figure 5 Forward Reverse Control The forward reverse shift iever is located below and to the right of the driver s right kne...

Page 23: ...t with the word GO molded into it See figure 6 The operation of the accelerator pedal differs from that of an automobile When the key switch is ON and the shift lever is in either forward or reverse d...

Page 24: ...revent the vehi cle from rolling Figure 7 Figure 8 Park Brake Pedaf The park brake pedai is the small raised portion in the upper left corner of the brake pedai It has the word PARK mold ed into it an...

Page 25: ...k of the forwardlreverse lever If the neutral lock out cam is pulled out approximately 10 millimeters 318 inch and then rotated one half turn until it snaps into place the vehicle will be in the SERVI...

Page 26: ...or cold temperatures simply push in the choke cover with your left hand to activate it Hold it during start up and release the choke cover after the engine starts and runs smoothly OiI Light The DS G...

Page 27: ...ttery voltage or when the vehicle is being charged indicates a charging problem The bat tery trouble light is controlled by the PowerDrive System 48 on board computer When the vehicle is in operation...

Page 28: ...ng the next charge cycle When the charger is unplugged the trouble light will come on and remain illuminated for 10 seconds if the charge IS iess than 90 complete but the car has enough power to compl...

Page 29: ...ARTS INSIDE THE VEHICLE TO PREVENT THEM FROM GETTING CAUGHT BETWEEN THE VEHICLE AND THE GROUND OR OTHER OBJECTS DRIVE SLOWLY IN TURNS AND DRIVE STRAIGHT UP OR DOWN SLOPES TO PREVENT OVERTURNING OF THE...

Page 30: ...and understand controls 3 Be sure everyone is seated and holding onto seat handles or handrails 4 Read safety warnings located above pedals 5 Make sure wheels are turned in desired direction 6 Turn ke...

Page 31: ...OPPED ON A HILL USE THE BRAKE PEDAL TO HOLD YOUR PosnTroN DO NOT USE THE ACCEL j 1 EPATOR PEDAL I i Parkirrg and leaving the vehicle 1 After slopping the vehicle firmly depress the park brake pedal un...

Page 32: ...equipped with both front and rear tow bar attaching points A light duty tow bar js avaiiable for break down towing and single vehicle Lowing A heavy duty tow bar and an on board tow bar are available...

Page 33: ...f the battery appears to be weak have it charged using an automotive type 12 volt battery charger rated 10 amps or less GASOLINE FLAMMABLE EXPLOSIVE DO NOT SMOKE Keep sparks and flames away from the a...

Page 34: ...ck out cam to OPERATE position 2 3 Loosen do not remove the carburetor drain screw and drain fuel remaining in bowl into a small container then pour the fuel from the container into vehicle fuel tack...

Page 35: ...peration 1 l Remove plug from the fuel tank vent nipple reconnect fuel vent line to tank and open fuel shut off valve 1 2 Place the Foward and Reverse Lever in the NEUTRAL position and the neutral loc...

Page 36: ...MINALS ARE DAMAGED OR CORRODED THEY SHOULD BE REPLACED OR CLEANED 1 AS NECESSARY Failure to do so may cause them to overheat during operation j I Fully charge batteries See Battery Electric Vehicle Pa...

Page 37: ...NOTE A PowerDrive System 48 vehicle will not operate while plugged to a charger To Return the Stored Vehicle to Service 1 Fully charge batteries See Battery Electric Vehicle Page 41 PowerDrive System...

Page 38: ...CTION WHEN SERVICING THE VEHICLE DO NOT WEAR LOOSE CLOTHBNG OR JEWELRY RINGS WATCHES CHAINS ETC WHlkE SEWViClNG THE VEHICLE ALWAYS USE INSULATED TOOLS VJHEN WORKING AROUND BATTERIES OR ELECTRICAL CONN...

Page 39: ...ttery cables at these locations before worklng on 36 volt electrlc vehlcle 1 4 FRONT OF CAR Disconnect battery cables at these locations before working on PowerDrive System 48 electric vehicle Figure...

Page 40: ...attery terminals and wash dirt off battery case s Wash enginelbattery compartment and underside of vehicle Weekly Service By Owner Check all electrical wires and ground wires for tightness or damage I...

Page 41: ...muffler lnspect drive belt replace as required Lubricate as shown on chart on Page 32 or 34 Check all wire insulation for cracks and worn insulation Check all daily weekly monthly and quarterly items...

Page 42: ...Annually by Trained 5 ChecUfill drive unit to plug level Personnel Only 67 liters 22 Oz SAE 30 WT API Class SE SF or SG Oil or higher 6 Inspect front wheel bearings Repack as necessary Chassis Lube 7...

Page 43: ...Figure 15...

Page 44: ...oly Lube Club Car PIN 1012151 Dry Moly Lube Club Car PIN 1012151 3 Accelerator push rod pivots and shifter cable pivots Dry Moly Lube Club Car PIN 1012151 4 Front suspension 5 fittings ChassisLube Ann...

Page 45: ...Figure 16...

Page 46: ...CTRIC Engine Crankcase without Filter 98liters 32oz Engine Crankcase with Filter 1 I6 liters 38Oz Transmission 61liters 20oz Drive Unit 67liters 22 oz 67 liters 2202 Gasoline Tank 26 5liters 7U S gall...

Page 47: ...MUST BE IN LEVEL POSITION Remove oil level dipstick from the oil filler tube and wipe oil from it with a clean cloth or paper towel Check oil by inserting the dipstick fully into oil filler tube and i...

Page 48: ...INSTALLED THE GAS TANK MUST BE PROPERLY VENTED AS SHOWN IN FIGURE 18 PAGE 37 TO AVOID THE POSSIBILITY OF FIRE CLEAN UP ANY SPILLED GASOLINE BEFORE OPERATING VEHICLE 1 Lift and remove seat bottom 2 Th...

Page 49: ...all physician immediately EYES FLUSH WITH WATER FOR 15 MINUTES Cali physician immediately DO NOT JUMP START VEHICLE To charge battery use an automotive type 12 volt charger rated at 10 amps or less 1...

Page 50: ...orque to 1 7112 86N m 15 25 in ibs A loose hold down brack et may ailow the battery to become damaged from vibration or jarring A hold down bracket that is too tight may buckle or crack the battery ca...

Page 51: ...IN EVES OR CLOTHING ANTIDOTES EXTERNAL FLUSH WITH WATER FOR 15 MINUTES Call physician immediately 1NTERNAL DRINK LARGE QUANTITIES OF MILK OR WATER FOLLOlV WITH MILK OF MAGNESIA OR VEGETABLE OIL Call p...

Page 52: ...batteries NOTE Do not allow this soiution to enier the battery Be sure terminals are tight Let the terminals dry and then spray them with CLUB CAR battery protector spray PIN1014305 2 The water level...

Page 53: ...f the roof Contact a local HVAC engineer A WARNING 7 EACH CHARGER SHOULD HAVE ITS OWN DEDICATED 20 AMPERE 15 AMPERE lN CANADA MAXIMUM BRANCH ClRCUiT PROTECTION CIRCUIT BREAKER OR FUSE IN ACCORDANCE WI...

Page 54: ...if the charger must be stopped disconnect the AC supply plug from the wall outlet before disconnecting the charger DC output plug 48 VOLT POWERDRtVE CHARGER WHEN THE CHARGER IS ON DfSCONNECTTHE DC OU...

Page 55: ...rical shock The charger is equipped with an AC electric cord having an equipment grounding conductor and a grounding type plug and is for use on a nominal 115 Volt 60 Hertz circuit unless otherwise no...

Page 56: ...e possibility of consequent damage to the charg er and the vehicle Once the lock out is actuated the charger turns on The on board computer then records the amount of energy being returned to the batt...

Page 57: ...TACLE AND THE FUSE LINK ARE CLEAN AND TIGHT DO NOT ROCK OR BEND THE PLUG To connect the charger plug to the vehicle receptacle grasp the plug han dle and push the plug straight into the receptacle See...

Page 58: ...charger plug becomes difficult to insert or discon nect the receptacle contacts should be lightly sprayed with WD 40 brand spray lubricant The plug should then be inserted and removed several times to...

Page 59: ...t use harsh detergents or cleaning solvents on the front body the rear body or the seat Battery acid fertilizers tars asphait creosote paint or chewing gum should be removed immediately to prevent pos...

Page 60: ...le Seat Back I D Numbers Glove Box Ashtray Lighting Package HighILow Beam Headlights Taillights Brake Lights and Horn Deluxe Lighting Package with Turn Signals AMIFM Stereo Cassette Radio with Clock H...

Page 61: ...he need arises Please send your name address and serial number s of the vehiclebs to CLUB CAR iNC P O Box 204658 Augusta GA 30917 4658 ATTN Vehicle Registration FAIRWAY VILLAGER The Fairway Villager i...

Page 62: ...AT ONE TIME KEEP ALL BODY PARTS INSIDE THE VEHICLE TO PREVENT THEM FROM GETTING CAUGHT BETWEEN THE VEHICLE AND THE GROUND OR OTHER OBJECTS Figure 24 Refer to Pages 30 35 lor periodic service schedule...

Page 63: ...AKER OR FUSE IN ACCORDANCE WITH THE NATIONAL ELECTR CAL CODE ANSI NFPA 90 AND LOCAL CODES AND ORDINANCES iI TURN OFF ALL ACCESSORIES on PowerDrive System 48 vehicles before charging batteries j A CAUT...

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Page 65: ...heel Tread Rear Wheel Tread We ght Electric wlthout baneries Weight Gasol ne dry Forward Speed Ciearance C rcle diameter Braking Distance at 19 KPH 12 MPH POWERDRIVE SYSTEM 48 ELECTRIC 232 crn 91 112...

Page 66: ...ts in materials and workmanship for the lifetime of the vehicle while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee LIMITED THREE YEAR WARRANTY...

Page 67: ...installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty service are also excluded from this warranty...

Page 68: ...olf players for use on such courses An Original Retail Fleet Lessee is the first end user of the golf car who is in the business of own ing and operating golf courses and who leases such golf car for...

Page 69: ...l or con sequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to...

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