Texas Instruments bq24650 User Manual Download Page 10

Bill of Materials, Board Layout, and Schematic

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4

Bill of Materials, Board Layout, and Schematic

4.1

Bill of Materials

Table 4. Bill of Materials

001

RefDes

Value

Description

SIZE

PART NUMBER

MFR

3

C1, C2, C7

10 µF

Capacitor, Ceramic, 35V, X7R, 10%

1210

STD

STD

3

C3, C5, C8

1.0 µF

Capacitor, Ceramic, 35V, X7R, 10%

805

STD

STD

1

C4

2.2 µF

Capacitor, Ceramic, 35V, X7R, 20%

1210

STD

STD

3

C6, C11, C12

0.1 µF

Capacitor, Ceramic, 50V, X7R, 10%

603

STD

STD

0

C9, C13

Open

Capacitor, Ceramic, 50V, X7R, 10%

603

STD

STD

2

C10, C16

1.0 µF

Capacitor, Ceramic, 16V, X7R, 10%

805

STD

STD

1

C14

0.1 µF

Capacitor, Ceramic, 16V, X7R, 10%

603

STD

STD

2

C15, C17

22 pF

Capacitor, Ceramic, 50V, X7R, 10%

603

STD

STD

2

D1, D3

PDS1040-13

Diode, 10A 40V Schottky Barrier Rectifier

PowerDI 5

PDS1040-13

Diodes

1

D2

ZLLS350-7

Diode, Schottky, 1.16A, 40-V

SOD-523

ZLLS350-7

Zetex

2

D4, D5

LTST-C190GKT

Diode, LED, Green, 2.1V, 20mA, 6mcd

603

LTST-C190GKT

Lite On

1

J1

ED120/2DS

Terminal Block, 2 pin, 15A, 5.1mm

0.40 x 0.35 inch

ED120/2DS

OST

1

J2

ED120/4DS

Terminal Block, 4 pin, 15A, 5.1mm

0.80 x 0.35 inch

ED120/4DS

OST

2

JP2, JP4

PEC02SAAN

Header, 2 pin, 100mil spacing

0.100 inch x 2

PEC02SAAN

Sullins

2

JP1, JP3

PEC03SAAN

Header, 3 pin, 100mil spacing

0.100 inch x 3

PEC03SAAN

Sullins

1

L1

10 µH

Inductor, SMT, 102m

Ω

, 7.0A, 20%

0.255 x 0.270 inch

IHLP2525CZER100M01

Vishay

IHLP2525CZEB100M01

1

Q1

Si7288-T1

FET, Dual N Chan, 40V, 20A, 19 m

Ω

SO8-PowerPak

SI7288DP-T1

Vishay/
Siliconix

1

Q2

2N7002-7-F

MOSFET, N-ch, 60V, 115mA, 1.2

Ω

SOT23

2N7002-7-F

Diodes

2

R1, R2

3.9

Resistor, Chip, 1/4W, 5%

1206

STD

STD

1

R3

10

Resistor, Chip, 1/8W, 5%

805

STD

STD

0

R4, R8

Open

Resistor, Chip, 1/8W, 5%

805

STD

STD

1

R5

2.2

Resistor, Chip, 1/10W, 5%

603

STD

STD

1

R6

0.02

Resistor, Metal Film, 1/4 watt, 0.1%, Axial

1206

WSLP1206R0200FEA

Vishay

2

R7, R10

0

Resistor, Chip, 1/10W, 5%

603

STD

STD

1

R9

5.23K

Resistor, Chip, 1/10W, 1%

603

STD

STD

1

R11

100

Resistor, Chip, 1/10W, 5%

603

STD

STD

1

R12

30.1k

Resistor, Chip, 1/10W, 1%

603

STD

STD

2

R13, R17

499k

Resistor, Chip, 1/10W, 1%

603

STD

STD

1

R14

10k

Resistor, Chip, 1/10W, 5%

603

STD

STD

2

R15, R18

100k

Resistor, Chip, 1/10W, 1%

603

STD

STD

0

R16

Open

Resistor, Chip, 1/10W, 5%

603

STD

STD

2

R20, R21

10k

Resistor, Chip, 1/8W, 5%

805

STD

STD

1

R19

36k

Resistor, Chip, 1/8W, 5%

805

STD

STD

0

TP1,

Open

Test Point, 0.020 Hole

0.020"

STD

STD

TP3–TP7

0

TP2

Open

Adaptor, 3.5-mm probe clip (or 131-4244-00)

0.200 inch

131-5031-00

Tektronix

1

U1

BQ24650RVA

IC, High Efficiency Synchronous Switch-Mode Fast

QFN16[RVA]

BQ24650RVA

TI

Charge Controller for Solar Power

10

CE, GND,

TP-5002

Test Point, White, Thru Hole Color Keyed

0.100 x 0.100 inch

5002

Keystone

MPPSET,
REGN,
STAT1,
STAT2, TS,
TERM_EN,
VCC, VREF

1

PCB, 3 In x 3 In x 0.062 In

HPA639

Any

4

Bumper foot (install after final wash)

0.440 x 0.2

SJ-5303

3M

4

Shunt, 100-mil, Black

0.100

929950-00

3M

10

bq24650EVM Synchronous, Switch-Mode, Battery Charge Controller for Solar

SLUU444A – August 2010 – Revised October 2010

Power

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Copyright © 2010, Texas Instruments Incorporated

Summary of Contents for bq24650

Page 1: ...Summary 5 2 1 Definitions 5 2 2 Safety 5 2 3 Quality 5 2 4 Apparel 5 2 5 Equipment 5 2 6 Equipment Setup 6 2 7 Procedure 7 3 PCB Layout Guideline 9 4 Bill of Materials Board Layout and Schematic 10 4...

Page 2: ...nt current and constant voltage Charge is terminated when the current reaches one tenth of the fast charge rate A programmable fast charge timer provides a safety backup The precharge timer is fixed a...

Page 3: ...components Operating junction temperature range TJ 0 125 C The bq24650EVM board requires a regulated supply approximately 1 V minimum above the regulated voltage of the battery pack to a maximum inpu...

Page 4: ...RN The full scale differential voltage between SRP and SRN is fixed at 40 mV 3 It is set at 2 Adc from the factory 4 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar SLUU444A Aug...

Page 5: ...e unit under test has failed Observe A B Observe if A B occur If they do not occur the unit under test has failed Assembly drawings have location for jumpers test points and individual components 2 2...

Page 6: ...A current 2 6 Equipment Setup 1 Set the power supply 1 PS 1 for 21 V 500 mVdc 2 5 A 0 1 A current limit and then turn off supply 2 Connect the output of PS 1 in series with a current meter multimeter...

Page 7: ...OAD 2 to be 10 5 V Measure I J2 VOUT 2 A 200 mA Observe D4 STAT1 ON D5 STAT2 OFF Open 2 3 of JP1 Measure I J2 VOUT 0 A 100 mA Observe D4 STAT1 OFF D5 STAT2 OFF Connect 2 3 of JP1 Internal TS Measure I...

Page 8: ...T decreases from 2 A toward 0 A while V J1 VIN become constant 17 8 V 500 mV Ensure that I J2 VOUT 0 A 100 mA and J2 VSYS 2 4 A 200 mA 2 7 7 Test Complete Turn off the power supply and remove all conn...

Page 9: ...ntact The area of this loop must be minimized The decoupling capacitors for these pins must be placed as close to the IC as possible 4 Decoupling capacitors for VREF VCC REGN must make the interconnec...

Page 10: ...erPak SI7288DP T1 Vishay Siliconix 1 Q2 2N7002 7 F MOSFET N ch 60V 115mA 1 2 SOT23 2N7002 7 F Diodes 2 R1 R2 3 9 Resistor Chip 1 4W 5 1206 STD STD 1 R3 10 Resistor Chip 1 8W 5 805 STD STD 0 R4 R8 Open...

Page 11: ...Schematic 4 2 Board Layout Figure 2 Top Layer 11 SLUU444A August 2010 Revised October 2010 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar Power Submit Documentation Feedback C...

Page 12: ...ematic www ti com Figure 3 Second Layer 12 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar SLUU444A August 2010 Revised October 2010 Power Submit Documentation Feedback Copyrigh...

Page 13: ...yout and Schematic Figure 4 Third Layer 13 SLUU444A August 2010 Revised October 2010 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar Power Submit Documentation Feedback Copyrigh...

Page 14: ...ematic www ti com Figure 5 Bottom Layer 14 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar SLUU444A August 2010 Revised October 2010 Power Submit Documentation Feedback Copyrigh...

Page 15: ...out and Schematic Figure 6 Top Assembly 15 SLUU444A August 2010 Revised October 2010 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar Power Submit Documentation Feedback Copyrigh...

Page 16: ...matic www ti com Figure 7 Bottom Assembly 16 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar SLUU444A August 2010 Revised October 2010 Power Submit Documentation Feedback Copyri...

Page 17: ...ematic 4 3 Schematic Figure 8 bq24650EVM Schematic 17 SLUU444A August 2010 Revised October 2010 bq24650EVM Synchronous Switch Mode Battery Charge Controller for Solar Power Submit Documentation Feedba...

Page 18: ...duct This notice contains important safety information about temperatures and voltages For additional information on TI s environmental and or safety programs please contact the TI application enginee...

Page 19: ...change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reproduction and display of thes...

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