Texas Instruments AN-2241 User Manual Download Page 8

SM72445 Evaluation module Design Specification

www.ti.com

Figure 5. Load Connect and Stand-By Sequence After Start-Up

When a load is already present on the output of the board, the SM72445 will increase the duty cycle and
immediately enable MPPT operation when the voltages on AIOUT and AIIN rise above the internal
threshold.

INTERNAL CURRENT PROTECTION

If the voltage at AIOUT rises above the value set in A4, the system will reset. If AIOUT is set at or above
VDDA, this feature will be de-activated. The default setting for this board has this feature de-activated.
Current protection is performed using an external comparator

BOARD CURRENT PROTECTION

The board features a current protection circuit with U11A activating the PM pin of the SM72445 and
forcing the PM mode bypass switch to turn on (or the bridge to switch to 1:1 operation if the board is
reconfigured) when the output current reaches 13.5A. The output current will then be limited by the input
(solar panel) current. It is important to verify that the maximum solar panel current does not exceed the
rating of the components.

TEMPERATURE PROTECTION

U2 and U3 are strategically placed near the highest source of heat in the system (Q1 and Q4). When the
temperature reaches the tripping point (120 C), the ICs will activate the PM mode of the SM72445 by
forcing the PM pin low.

OVER-VOLTAGE PROTECTION

U11B forces the SM72445 to reset if the output voltage rises above 44V.

PANEL MODE SWITCH

Q5 and Q6 form a bi-directional switch controlled by the SM72445 and driven by U13 through T1. The
SM72445 supplies a 440kHz square waveform to turn on the switch.

GATE DRIVER

U7 is a quad 3A gate driver (two high and two low). It contains high-side operational amplifiers and buffers
used to sense the input current for MPPT purposes.

HEATSINKING

SM72445 evaluation board does not come with a heatsink. Therefore, in order to run the evaluation board
at elevated power ratings, an appropriate heatsink should be added on Q1, Q2, Q3 and Q4 as well as
diode D1. Care must be taken to prevent electrical contact between the drains of the MOSFETs in the
process of proper heatsinking. At elevated power operation please note the increase in temperature
across these semiconductor devices.

TEST SETUP

To perform an evaluation on the SM72445 evaluation board, it is suggested that the user connect the
input to a SAS (Solar Array Simulator) and the output to a load bank, preferably in Current mode (Voltage
mode sometimes causes regulation issues with some electronic load when used with the evaluation
board). The following sequence can be used to verify the operation of the board:

8

AN-2241 SM72445 Evaluation Board

SNVA649 – May 2012

Submit Documentation Feedback

Copyright © 2012, Texas Instruments Incorporated

Summary of Contents for AN-2241

Page 1: ...AN 2241 SM72445 Evaluation Board User s Guide Literature Number SNVA649 May 2012...

Page 2: ...5 2 System Overview 5 3 SM72445 Evaluation module Design Specification 6 4 Schematic 9 5 Bill of Material 11 2 Table of Contents SNVA649 May 2012 Submit Documentation Feedback Copyright 2012 Texas In...

Page 3: ...t between the two markers and Soft OVP after the second marker 7 4 Start Up Pattern With Unloaded Output 7 5 Load Connect and Stand By Sequence After Start Up 8 6 Circuit Schematic 9 7 Top Assembly Di...

Page 4: ...ter and a bidirectional FET based switch designed to bypass the DC DC converter for cases when DC DC conversion is not needed and during failure of the DC DC converter over current protection over tem...

Page 5: ...ed off of the SM3320 1A1 power optimizer and shares all of its best in class power optimization features This includes its ability to mitigate real world mismatch its 99 5 peak efficiency and its Pane...

Page 6: ...on will only happen at start up and during reset of the IC PANEL MODE OPERATION The board is configured to use Panel Mode FETs to reach the highest possible efficiency at a 1 1 conversion ratio The SM...

Page 7: ...ease slowly above the input voltage as limited by the slew rate setting programmed Figure 3 Slew Rate Limit between the two markers and Soft OVP after the second marker STARTUP When starting up at no...

Page 8: ...activate the PM mode of the SM72445 by forcing the PM pin low OVER VOLTAGE PROTECTION U11B forces the SM72445 to reset if the output voltage rises above 44V PANEL MODE SWITCH Q5 and Q6 form a bi dire...

Page 9: ...perating at Maximum Power Point If output voltage is close to 40V increase Electronic load current Vary Electronic load current and verify that the SAS is operating at Maximum Power Point in step up l...

Page 10: ...Schematic www ti com Figure 7 Top Assembly Diagram 10 AN 2241 SM72445 Evaluation Board SNVA649 May 2012 Submit Documentation Feedback Copyright 2012 Texas Instruments Incorporated...

Page 11: ...ti com Bill of Material Figure 8 Bottom Assembly Diagram 5 Bill of Material 11 SNVA649 May 2012 AN 2241 SM72445 Evaluation Board Submit Documentation Feedback Copyright 2012 Texas Instruments Incorpor...

Page 12: ...uctor MBR130T1G D8 D10 Diode Schottky 30V 0 2A SOT 23 2 Diodes Inc BAT54S 7 F J1 J2 J3 J4 PC Quick Fit 0 250 Horizontal Tab 4 Keystone Electronics 4910 L1 Inductor 20 H EFD 30 core 1 Pulse Electronics...

Page 13: ...603 1 Vishay Dale CRCW060326K1FKEA R63 RES 40 2k 1 0 1W 0603 1 Vishay Dale CRCW060340K2FKEA R71 RES 76 8k 1 0 125W 0805 1 Vishay Dale CRCW080576K8FKEA R73 RES 23 2k 1 0 1W 0603 1 Vishay Dale CRCW06032...

Page 14: ...sponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related inf...

Page 15: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Texas Instruments SM72445EVM NOPB...

Reviews: