TestEquity 1007S Operation And Service Manual Download Page 41

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Chapter 8 – Maintenance

TestEquity 1007S Temperature Chamber

Page 8-13

Major Electrical Parts

Description

Mfr

Mfr Part No.

Ref #

Part #

Qty UOM

Audible Alarm

Floyd Bell

MC-09-201-Q

AL1

200005

Arc Suppressor

ITW Paktron

104MACQRL150

AS1

200296

Contactor, 3 P 30A

Hartland

HCC-3XT02SX

C1, 2

200245

Relay, Octal DPDT 10A 120VAC Idec

RR2P-UCAC120

CR1, 2 200292

Disconnect Switch, 3 Pole, 45A

ABB

OT63F3

DSW

200281

Fuse, 4A

Bussman

FNQ-R-4

F1, 2

200083

Fuse, 15A

Bussman

FNQ-R-15

F3, 4

200188

Fuse, 15A

Bussman

LP-CC-15

F5, 6

200187

Fuse, 3A

Bussman

FNM-3

F11

200186

Circulator Motor Kit

CUSTOM

FM3

100575

Heat Limiter Assembly

Thermodisc

G5A-01-240C with QC Terminals HL

222253

Heater, Air

CUSTOM

HT1

200181

Appliance Light, 40W, 120V

Generic

LT1

Generic

Indicator, Panel, 240V Neon

SoLiCo

S412-2-1-N2

PL1

200026

Indicator, Panel, 120V Neon

SoLiCo

S412-2-1-N1

PL2

200025

Solid State Relay, 25A, 3-32VDC In Siemens

SSRT-240D25

SSR1

200021

Solid State Relay, 10A, 5VDC In

Omron

G3NE-210T-US DC5

SSR2-3 200129

Switch, SPST, Rocker

Carlingswitch

LRA211-RA-B/125N

SW1

200023

Switch, ON-OFF-ON

Carlingswitch

RC911-RA-B-0-N-XLR1

SW2

200275

F4 Temperature Controller

Watlow

F4SH-CKA0-01AE

TCR1 200001

F4T Temperature Controller

Watlow

F4T1L2EAA2E1017

TCR1 222510

High/Low Limit Controller

Watlow

PM6L1AJ-AAAABAB

TCR2 200301

Control Transformer

Hammond

PH350MLI

TR1

200219

60 Hz Low or High Line Option

Transformer

Acme Electric

T-1-81050

TR2, 3 200060

50 Hz Option

Transformer

Hammond

QC50ESCB

TR2, 3 200124

Chart Recorder Option

Recorder, 1 Pen, 10"

Honeywell

DR4301-0000-G0100

RCD1 200094

Chart paper, -90 to 210 C

Honeywell

24001660-034

200095

Chart paper, -130 to 410 F, Alternate Honeywell

24001660-033

200096

Pen, Purple, Six Pack

Honeywell

30735489-007

200097

Major Refrigeration Parts

Description

Mfr

Mfr Part No.

Ref #

Part #

Qty UOM

Compressor

Tecumseh

AW610ET-111-A4

1 (part of)

382576 1

Evaporator Coil

CUSTOM

9X18-4R-38/96

100004 1

Expansion Valve, Main

Sporlan

SBFSE-AA-ZP 3/8 x 5/8 OD

100047 1

Expansion Valve, Suction Cooling Sporlan

SBFS-AAA-C 3/8 x 1/2 ODF

100525 1

Distributor

Sporlan

1620-2-3/16-3/4-J

100009 1

Solenoid Valve

Sporlan

E3S130, 3/8 x 3/8 ODF

6 (SV1)

100010 1

Solenoid Valve Coil

Sporlan

MKC-1-120/50-60

100011 1

Hot Gas Bypass Regulator

Sporlan

ADRI-1-0/55 strgt 3/8x3/8 ODF 8

100012 1

Dual Pressure Control

Johnson Controls P70NA-1C

11 (DPS1)

100015 1

Filter Drier

Sporlan

CW-033-S

100016 1

Sight Glass

Danfoss

140-0143

100081 1

Gauge, 30" x 200 PSIG Compound Miljoco

CUSTOM

100494 1

Gauge, 0 x 400 PSIG Pressure

Miljoco

CUSTOM

100495 1

Crankcase Heater, 45 W, 120 V

Copeland

018-0038-00

18 (CC1)

100030 1

Summary of Contents for 1007S

Page 1: ...1 2018 Model 1007S Temperature Chamber Serial Number 30511 and above Operation and Service Manual TestEquity LLC 6100 Condor Drive Moorpark CA 93021 Support 877 512 3457 Toll Free 805 480 0638 Corpora...

Page 2: ......

Page 3: ...________________ 3 2 COOL Light __________________________________________________________________________ 3 2 Loading the Chamber ____________________________________________________________3 3 Port...

Page 4: ...5 How to verify the calibration _____________________________________________________________ 8 5 Theory of Operation______________________________________________________________8 7 Troubleshooting...

Page 5: ...C 85 F or below 16 C 60 F ambient room temperature is NOT recommended CAUTION The Input Voltage label on the back of the chamber indicates the input voltage configuration as shipped from the factory I...

Page 6: ...yond safe limits This could occur if your test sample exceeds the live load rating of the chamber or if the chamber s refrigeration system fails This chamber has a set of contacts that can be used to...

Page 7: ...at there is also Velcro that holds the retainer in place Place the retainer in the front of the pallet on the floor 5 Locate the two ramps under the chamber and remove them 6 Attach the ramps to the f...

Page 8: ...bient room temperature is NOT recommended Condensate Drain The chamber has a condensate drain connection on the rear of the chamber This provides a way to remove condensate that may accumulate in the...

Page 9: ...CAUTION This chamber must be properly configured for either 208 V or 230 V nominal input 208 V and 230 V are NOT the same Do NOT guess Do NOT assume you have 220 V You must verify the exact type of el...

Page 10: ...cian who is familiar with industrial plant wiring The Disconnect Switch on the front panel removes primary power to the entire chamber All branch circuits on the load side of the Disconnect Switch are...

Page 11: ...ual for details on how to use the Temperature Controller CAUTION This chamber has a crankcase heater to protect the compressor The chamber must be connected to the power source AND the Main Disconnect...

Page 12: ...longest possible life for the compressor if the chamber has been removed from the power source for more than 24 hours CONDITIONING Switch ON Mode The CONDITIONING Switch enables all chamber functions...

Page 13: ...ts and surfaces that are hot or cold to prevent severe burns or frostbite Protective gloves are recommended CAUTION If your test sample is energized it may be capable of raising the workspace temperat...

Page 14: ...ing low temperature operation or water when maintaining over 0 C and cooling is required To avoid moisture condensation make sure the port plugs are inserted at all times Also avoid opening the chambe...

Page 15: ...tive pressure can result if the chamber door is opened at high temperature and then closed A positive pressure can also occur if the optional Dry Air Purge or GN2 Purge system is operational A negativ...

Page 16: ......

Page 17: ...d is written by the manufacturer Watlow for a wide variety of applications and configurations Not all features or functions are applicable Only the capabilities of a model PM6L1AJ AAAABAA are applicab...

Page 18: ...han your actual chamber temperature set point to prevent nuisance tripping 5 Press the RESET Key to return to the Home Page 6 The upper display will show the actual chamber temperature while the lower...

Page 19: ...to remove power to your test sample if the Limit Controller s temperature limits are exceeded The safety contacts are rated as follows Resistive 10 A 250 VAC or 10 A 28 VDC Inductive 7 A 250 VAC To ac...

Page 20: ......

Page 21: ...nnect the hose from the Dry Air system to the fitting which is designated PURGE on the rear panel Connect a supply of compressed air to the 3 8 inch FPT shutoff valve of Dry Air system Connect the pow...

Page 22: ......

Page 23: ...is familiar with industrial plant wiring I need to send the chamber outside North America Will it work with their power Outside North America most countries have 50 Hz Standard voltages in Europe are...

Page 24: ...temperature set point may be 25 0 C The actual temperature varies between 25 4 C and 24 5 C This corresponds to 0 4 C and 0 5 C or a total of 0 9 C of RELATIVE variations These specifications are for...

Page 25: ...ossible life for the compressor if the chamber has been removed from the power source for more than 24 hours Can the person who services our air conditioning also service the chamber Probably not Most...

Page 26: ......

Page 27: ...ange for a particular condition take the difference between the Start Temp and End Temp and divide by the Transition Time Cool Down Example empty From 85 C to 10 C 95 C 14 min 6 79 C min Cool Down Exa...

Page 28: ......

Page 29: ...Maintenance Intervals Daily or As Needed Clean chamber interior and exterior Listen for abnormal noise or vibration Every 3 Months Inspect the door seal Inspect the refrigeration machinery compartmen...

Page 30: ...ing able to recognize changes from normal operating noises can be a valuable way to identify problems and prevent further damage Examples of noises to be aware of include Circulator motor and fan nois...

Page 31: ...se hardware and tighten as required 6 Inspect for signs of insect or rodent infestation Yes it does happen How to check the refrigerant charge The refrigerant charge is checked by observing the sightg...

Page 32: ...OFF within 7 minutes 5 The chamber temperature should slowly increase and stabilize to 85 C It should NOT overshoot beyond 85 C by more than a few tenths of a degree and the compressors should NOT nee...

Page 33: ...es out of calibration If you try to calibrate the instrumentation before determining that calibration is necessary you may make it worse if done incorrectly Variations in temperature throughout the ch...

Page 34: ...For the F4T Controller If calibration of the temperature controller is necessary refer to the F4T Touch Screen Controller User s Guide For the F4 Controller If calibration of the temperature controlle...

Page 35: ...r low temperature safety limits are exceeded TCR2 turns off CR3 which turns off C1 Refrigeration System Cooling is accomplished by a single stage refrigeration system The refrigeration system provides...

Page 36: ...he suction pressure at 2 PSIG when SV1 is OFF Pilot Light PL2 provides an indication on the front panel when SV1 is ON During a high temperature pulldown or a continuous bypass condition it is possibl...

Page 37: ...ce and matches the input power configuration see Chapter 2 Input Power Configuration Heat is on all the time 1 If F4T left PWR bar is 0 F4 controller light 1A is OFF 1 Solid State Relay SSR1 is defect...

Page 38: ...3 If tuning PID control parameters in temperature controller are as shipped from TestEquity and only occurs in cool mode 1 Re enter values as shipped from TestEquity 2 Control parameters may need to...

Page 39: ...charging the system by relying on a clear sight glass only Although a clear sight glass generally means the system is fully charged it can be misleading For example if the system is charged on a cool...

Page 40: ...out of service for even one day then you should purchase critical spare parts in advance Although most parts are standard and available from a variety of local distributors some parts are either hard...

Page 41: ...troller Watlow F4T1L2EAA2E1017 TCR1 222510 1 ea High Low Limit Controller Watlow PM6L1AJ AAAABAB TCR2 200301 1 ea Control Transformer Hammond PH350MLI TR1 200219 1 ea 60 Hz Low or High Line Option Tra...

Page 42: ...OM CUSTOM 300534 2 ea Viewing Window CUSTOM CUSTOM 383382 1 ea Door Gasket CUSTOM CUSTOM 300541 1 ea Door Latch Chamber Workspace Southco A2 10 501 21 300009 1 ea Caster Swivel RollMaster 35 15 11 300...

Page 43: ...Limit Sides both Alt high High only or LoW Low only L hY Limit Hysteresis 2 Change not recommended A ty Alarm Type oFF Do Not Change PAr1 Upper Display ACPu Alt none PAr2 Lower Display Lst Alt Lh s H...

Page 44: ......

Page 45: ...e Purchaser to return the Equipment to TestEquity when such return is feasible The following parts are excluded from this limited warranty and are sold as is or are considered expendable interior ligh...

Page 46: ......

Page 47: ...Chapter 10 Drawings TestEquity 1007S Temperature Chamber Page 10 1 Chapter 10 Drawings...

Page 48: ......

Page 49: ...Subpanel Component Location Disconnect Switch Terminal Strip Input L1 L2 T1 T2 Ground Lug F1 F2 F3 F4 F5 F6 C1 C2 SSR2 SSR1 CR1 CR2 CR3 FNM 3 FNQ R 15 LP CC R 15 A1 A2 H3 Control Transformer TR1 3 4...

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TestEquity 1007S, Operation And Service Manual

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