Tesla TI45014D User Manual Download

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TI45014D Battery

Charger/Conditioner

NSN: 6130-01-625-6382

User Manual

Built Smart...Proven Tough

Power Anytime, Anywhere

Tesla Industries, Inc.

101 Centerpoint Blvd.

New Castle, DE 19720

(302) 324-8910 Phone

(302) 324-8912 Fax

www.teslaind.com

Summary of Contents for TI45014D

Page 1: ...Charger Conditioner NSN 6130 01 625 6382 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax...

Page 2: ...ow instructions in this user manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of this unit via a tool or device borescope probe et...

Page 3: ...5 Physical Dimensions 6 2 6 General Specifications 7 2 7 Airflow Ports 8 Section 3 Features Overview 9 3 1 AC Input Receptacle 9 3 1a IEC Line Cord Options 9 3 2 AC Input Selector Switch 9 3 3 AC Inpu...

Page 4: ...2 Normal Function Test Procedures 21 22 6 3 Unit Servicing 22 6 4 Packaging and Shipping 22 Section 7 Frequently Asked Questions 23 Section 8 Troubleshooting 24 25 Section 9 Performance Data 26 9 1 P...

Page 5: ...egree Fahrenheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min...

Page 6: ...e of hazard WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if...

Page 7: ...electrical connections from the TI45014D Battery Charger Conditioner are plugged into ac line voltage See Section 6 1 for standard pro cedures in wet conditions CAUTION Unit Damage Potential Damage m...

Page 8: ...e complete operating instructions and procedures for the TI45014D Battery Char ger Conditioner The TI45014D Battery Charger Conditioner has been designed to rapidly recharge any 12 or 24 volt battery...

Page 9: ...tects the internal electrical circuit from damage caused by overload or short circuit Acts as an On Off switch for the Battery Charger Conditioner DC Output Circuit Breakers 4 Trips if an over current...

Page 10: ...nput Receptacle 1 Connects to standard ac cable Detachable ac line cord included AC Input Voltage Selector Switch 2 Allows manual selection of either 120 Vac or 240 Vac input voltage see Section 3 2 f...

Page 11: ...2 5 Physical Dimensions Measurements are in inches and millimeters Figure 2 5 1 TI45014D Battery Charger Conditioner Physical Dimensions 20 16 512 1 16 46 418 2 18 99 482 3 4 00 101 7 3 32 84 4 10 53...

Page 12: ...68 W 8 2 A rms 240 Vac 60 Hz 1944 W 16 2 A rms 120 Vac 60 Hz Output 1140 W 80 A continuous 14 25 Vdc or 40 A continuous 28 5 Vdc Frequency 45 400 Hz Temperature Ratings Operating temperature 40 F to 6...

Page 13: ...oad At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures greater than 90 F the exhaust air will not exceed the ambient tempera...

Page 14: ...00 053 North American Line Cord TI25000 002 Italian Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 005 England UK Line Cord TI25000 006 Swiss Line Cord...

Page 15: ...hort circuit It also acts as an On Off switch for the Battery Charger Conditioner Figure 3 3 1 AC Input Circuit Breaker highlighted in blue 3 4 DC Output Receptacle The main DC Output Receptacle shown...

Page 16: ...s highlighted in blue 3 5 DC Output Circuit Breakers The DC Output Circuit Breakers are located on the top panel of the TI45014D See Figure 3 5 1 Each circuit breaker has an output of 40 amps They can...

Page 17: ...Heat Sinks highlighted in blue 3 8 Mounting Base The Mounting Base allows for easy mounting of the unit to any vehicle or other hard surface Eight mount ing holes have been strategically placed to pr...

Page 18: ...aching AC Power Failure to use proper grounding can create a shock hazard Depending on geographic location the stan dard 220 Vac 50 Hz power cord may require a foreign plug adapter for compatibility U...

Page 19: ...the rocker switch to the OFF position outlined in yellow Connect Duel Output Mini DC to Main DC Output 2 outlined in blue Determine which configuration is suited for your use on 3 pages 18 19 Connect...

Page 20: ...Battery Charger Conditioner 15 4 Pre Operation Procedures Figure 4 3 3 Alligator Clamp Connectors and color coding Red Positive Black Negative Figure 4 3 2 TI2007 029 Dual Output Mini DC to Alligator...

Page 21: ...Ah rating using 24 Vdc TI45014D Battery Charger will take approximately 1 hour to charge The TI45014D can be left connected to the battery past the charge time due to the intelligent recharge system a...

Page 22: ...C Source A Unplug the AC Line Cord from the TI450 B Disconnect the Negative Black lead of the Alligator Clamp from the Battery C Disconnect the Positive Red lead of the Alligator Clamp from the Batter...

Page 23: ...ect Set A Negative Black to Negative terminal on Battery 1 Alternative configuration The Negative black from Set A can also be connected or clamped together to the Positive red from Set B as opposed t...

Page 24: ...e Red from Set B to the Positive terminals on Battery 2 Lastly connect Negative Black from Set B to the Negative terminal on Battery 2 12V 40 amps to each battery 12V 12V 1 2 V 1 2 V SET A SET B 12V 1...

Page 25: ...put power cables when handling the TI45014D Battery Charger Conditioner Always inspect cables prior to use If damage is evident as shown in Figure 6 1 1 contact Tesla Customer Service Do not attempt t...

Page 26: ...ternal Resistance Testing for Shorts It is essential to test for shorts to detect any problems with the unit To do so you will need to set your mul timeter to measure or resistance You can test to see...

Page 27: ...unit is ready for use 6 3 Unit Servicing The TI45014D Battery Charger Conditioner is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tamper...

Page 28: ...e battery s rated amp hours and dividing this number by the TI45014D s maximum output current For example a 12 V 20 Ah battery will take one hour to charge using a TI45014 series Battery Charger Condi...

Page 29: ...utput Cable Is the DC Output Circuit Breaker tripped see Section 4 4 No Proceed to next step Yes Reset the breaker With the Battery Charger plugged into ac line voltage check the dc output with a mult...

Page 30: ...serviced please contact Tesla Customer Service by phone at 302 324 8910 or by email at tesla1 teslaind com and a representative will explain the return process For your convenience a Repair Request F...

Page 31: ...vironmental extremes The data can also be used to es tablish local operating procedures and to maximize the unit s life 9 2 Explanation of Data The data presented covers the full range of operating co...

Page 32: ...arger Conditioner 27 9 Performance Data 9 4 Performance Graph Approximate charging time 25 C needed to fully recharge battery 12V BATTERY 80 AMP CHARGER 15 30 45 60 75 90 24V BATTERY 40 AMP CHARGER 30...

Page 33: ...52 6 14 0 6 8 19 0 66 2 52 0 125 6 46 0 50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 4...

Page 34: ...atically adjusts the recharge rate to maximum per formance and minimize cell degradation Lead Acid Battery A battery that uses the reaction of lead and lead oxide with sulfuric acid electrolytes to pr...

Page 35: ...Conditioner using TI2007 070 is 40 amps continuous 28 5 Vdc to charge and condition aviation batteries 10 2 TI2007 071 Mini DC to Compact NATO Cable Assembly The Tesla TI2007 071 Mini DC to Compact N...

Page 36: ..._ Email _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ____...

Page 37: ...Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com...

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